•Identify the short end of the shaft. Assemble a 1" long spacer (S), a single spool assembly, a 1.33" long spacer (T), a double spool assembly, another 1.33" long spacer (T) and a 3/4" flat washer (N) onto the short end of the shaft. See figure 3.
1.33" LONG
3/4" FLAT SPACER (T) WASHER (N)
1.33" LONG SPACER (T)
1" LONG SPACER (S)
DOUBLE SPOOL
ASSEMBLY
SINGLE SPOOL | SHORT END | |
OF SHAFT | ||
ASSEMBLY | ||
|
FIGURE 3
•Assemble the middle brace onto the long end of the shaft with the bent end of the brace facing the lift lever. Next assemble a 3.70" long spacer (R), a single spool assembly, a 1.33" long spacer (T), a double spool assembly, a 1.33" long spacer (T) and a 3/4" flat washer (N) onto the long end of the shaft. See figure 4.
LIFT MIDDLE
LEVER BRACE
3.70" LONG
SPACER (R)
1.33" LONG
SPACER (T)
SINGLE SPOOL
ASSEMBLY
| DOUBLE SPOOL |
|
| ASSEMBLY | 1.33" LONG |
|
| |
|
| SPACER (T) |
|
| 3/4" FLAT |
|
| WASHER (N) |
FIGURE 4 |
| REAR VIEW |
•Assemble the end plates to the ends of the tray using four 5/16" x 3/4" hex bolts (E) and four 5/16" nylock nuts (J) for each end plate. Do not tighten until final step. See figure 5.
5/16" x 3/4"
HEX BOLT (E)
5/16" NYLOCK NUT (J)
FIGURE 5
•Assemble the tongue to the tray using four 3/8" x 1" hex bolts (D) and 3/8" nylock nuts (I) as shown in figure 6. Tighten.
•Assemble the two stop brackets (U) to the tongue using four 1/4" x 3/4" hex bolts (O) and 1/4" nylock nuts (K). Position the bottom bracket as far to the right side as possible. Position the top bracket as far to the left side as possible. Tighten. See figure 6.
3/8" x 1" HEX BOLT (D)
STOP
BRACKET (U)
1/4" x 3/4" HEX BOLT (O)
RIGHT SIDE
LEFT SIDE
3/8" NYLOCK NUT (I)
1/4" NYLOCK NUT (K)
FIGURE 6
5