Series 24 Minimum Piping Recommendations – Water Boiler

Recommendation 1 is used

when the load is constant and not varied due to mixing or multiple zones. Use when:

system return water is not less than 135° F for prolonged periods of time

system flow does not impact

flow through the boiler

 

1

 

 

 

SUPPLY

 

 

1

 

 

 

SUPPLY

 

 

REAR OF

 

 

 

 

DRAIN VALVE

 

BOILER

REAR OF

 

 

BOILER

(SEE NOTE 4)

 

 

 

 

 

DRAIN VALVE

 

 

2A

(SEE NOTE 4)

 

1

3” x 12” NIPPLE

23

RETURN

 

2

HEADER

AND BELL REDUCER

 

 

 

(SEE NOTE 3)

 

 

 

2

2B

 

 

RETURN

RETURN

 

2

BRANCH

 

 

 

 

 

 

24-03 THRU 24-11 (W/20°F DROP)

 

 

RETURN

 

 

 

24-03 THRU 24-12 (W/40°F DROP)

24-12 (W/20°F DROP)

 

Recommendation 2 is a primary-secondary piping method that maintains a constant flow through the boiler by using a secondary boiler circulator. This arrangement isolates the boiler from flow variations but does not safe-guard against cold return water temperatures. Use when:

 

MAX

CLOSELY

 

 

4D

 

SYSTEM PUMP

SPACED

 

 

 

 

 

TEES

BOILER CI

 

 

 

1 SUPPLY

 

 

(BY OTHERS

system return water is not less than 135° F

BOILER CIRCULATOR

 

for prolonged periods of time

 

(BY OTHERS - SEE NOTE 5)

 

system flow does not impact flow through the

DRAIN VALVE

REAR OF

(SEE NOTE 4)

boiler (i.e. zoning, mixing)

 

BOILER

 

3” x 12” NIPPLE

 

 

 

 

AND BELL REDUCER

 

 

(SEE NOTE 4)

 

 

2

PIPE SIZING AND NOTES FOR RECOMMENDATIONS 1 AND 2

 

RETURN

 

 

 

 

RETURN PIPING SIZE (IN)

 

24-03 THRU 24-11 (W/20°F DROP)

 

SUPPLY

 

 

RETURN

RETURN

 

 

 

 

 

24-03 THRU 24-12 (W/40°F DROP)

 

PIPING

 

 

HEADER

BRANCH

 

 

 

 

 

SIZE (IN) (1)

RETURN (2)

(2A)

(QTY.) SIZE (2B)

 

 

 

 

BOILER

20°F

40°F

20°F

40°F

20°F

20°F

 

 

MAX

 

MODEL

DROP

DROP

DROP

DROP

DROP

DROP

 

 

CLOSELY

 

 

4D

 

 

 

 

 

 

 

SYSTEM PUMP

SPACED

24-03

2

1-1/2

2

1-1/2

 

 

 

 

TEES

24-04

2

1-1/2

2

1-1/2

SUPPLY

 

 

D

24-05

2

1-1/2

2

1-1/2

 

 

 

BOILER CIRCULATOR

 

 

 

24-06

2-1/2

1-1/2

2-1/2

1-1/2

 

 

 

(BY OTHERS - SEE NOTE 5)

 

 

 

24-07

2-1/2

2

2-1/2

2

DRAIN VALVE

 

 

 

24-08

2-1/2

2

2-1/2

2

 

 

 

(SEE NOTE 4)

 

 

REAR OF

 

 

 

 

 

 

 

 

 

 

24-09

3

2

3

2

 

 

 

BOILER

24-10

3

2-1/2

3

2-1/2

 

 

 

 

24-11

3

2-1/2

3

2-1/2

 

 

 

 

24-12

4

2-1/2

4

2-1/2

3

(2) 3

NIPPLE

 

23

1

REDUCER

 

 

 

 

 

 

 

 

 

2

Notes:

 

 

 

 

 

 

OTE 4)

 

 

 

 

 

 

 

 

 

 

 

 

2

1. All piping is schedule 40.

 

 

 

 

 

 

2B

RETURN

2. Pipe sizes listed are based on a 20° F or 40°F differential (temperature drop).

 

 

 

 

RETURN BRANCH

 

Select one to match application.

 

 

 

 

 

RETURN HEADER

3. When specified return piping is less than

3”, install 3” x 12” nipple and appropriate

 

 

 

2A

size bell reducer directly into boiler return tapping as shown.

 

 

24-12 (W/20°F DROP)

 

4.Drain valve—ball valve preferable, gate valve acceptable alternative (supplied by others).—Minimum valve size per ASME code is 3/4 ” NPT.

D

(

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Crown 29PT9467S Series 24 Minimum Piping Recommendations Water Boiler, Pipe Sizing and Notes for Recommendations 1, Return

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