Demco TI110SB manual Wiring of the Towing Vehicle, Green

				21
				23
				22
		24		25
Triple Wire Plug
from Light	Wire
White
	Connector
Red
Black	White	White Ground Wire to
			33	32
		Fender
Brown				31 30
Yellow or				29
Green
WIRING DIAGRAM FOR THE AUTO			34
TRANSPORT FENDER
	Yellow/Brown or
	Green/Brown
				34
35	38	36
	37
	35

COLOR CODE FOR WIRING HARNESS

WHITE	Ground
BROWN	Tail Lights and License Plate Light
YELLOW	Left Turn and Stop
GREEN	Right Turn and Stop

	21	27
22		26
	23
25

24

29

28

harness at the fender pocket, the wire ends SHOULD NOT be stripped. Use the wire connectors to make all contacts. Lay the wire in the connector, pinch securely with a pliers, closing the wire connector. Splice the white wire of the pigtail to the white ground wire from the fender. Splice the black wire to the brown wire. Splice the green (or yellow) wire to the red wire of the pigtail. The connections are made on the outside of the fender pocket and pushed into the fender pocket through the pocket hole. Pull the wires back into the fender pocket and push the strain relief into the fender with the wire loom close to the clip. Wrap the loom hanger tie around the wire loom and insert the peg into the fender.

11.Push the round rubber light seal (#26) into the light pocket. Be sure the lip is secured in the light housing. Plug the pigtail into the fender light. Push the round light (#27) into the rubber seal until it snaps in firmly. Wire the other fender in the same manner.

12.Attach the tire/rim assembly to the mainframe. Use the supplied lug nuts (#28) and torque to 75 - 80 ft. lbs.

13.Lay the bracing struts (#29) out along the tow dolly tongue with the back end (the end with the larger hole in it) of the bracing strut toward the mainframe. Loosely bolt the back of each bracing strut to the trailer frame as shown using 1/2" x 1-1/2" grade 5 bolt (#30), flatwasher (#31), pivot bushing (#32) and locknut (#33). Hold up the front end (the end with the smaller hole) of each bracing strut to the tongue, align holes and secure with a two 5/8" x 1-1/4" epoxied bolt (#34). Torque the 1/2" x 1-1/2" bolt with the pivot bushing to 75 ft. lbs.

14.Attach the two 24" transport safety chains (#35) to the two holes in the angle located under the tongue using two 7/16" x 1-1/4" grade 5 bolts (#36), flatwashers (#37), and locknuts (#38). Torque bolts to 50 ft. lbs.

WIRING OF THE TOWING VEHICLE

Connect wiring to towing vehicle, keeping in mind the color code indicated below.

1.Make certain towing vehicle lights are "OFF".

2.Connect YELLOW wire to left turn signal and stop wire in the left rear of towing vehicle with the wire splicer (01883 X) supplied.

3.Connect GREEN wire to the right turn signal and stop wire.

4.Connect BROWN wire to tail light wire.

5.VERY IMPORTANT - connect WHITE wire to frame body of towing vehicle. This is the common ground, and a clean metal - to - metal contact must be made.

CAUTION: Many flashers for vehicle turn signals will not carry the additional load of TOW-IT turn signals. If normal operation does not occur when connected to the TOW-IT, a heavy duty replace- ment flasher may be obtained through auto parts outlets.

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