DeWalt DW904 important safety instructions Save All Warnings And Instructions, Wire Size

Models: DW904

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DW902 (9.6V), DW904 (12V), DW906 (14.4V), DW908 (18V)

Cordless Worklights

DW902 (9.6V), DW904 (12V), DW906 (14.4V), DW908 (18V)

Use with DEWALT power packs and chargers (both sold separately).

IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT

THIS OR ANY DEWALT TOOL, CALL US TOLL FREE AT:

1-800-4-DEWALT (1-800-433-9258)

NOTE: Your DW902 worklight operates on a 9.6V power pack. Your DW904 worklight operates on a 12V battery pack. Your DW906 worklight operates on a 14.4V power pack. Your DW908 worklight operates on a 18V power pack. Power packs are sold separately.

WARNING: To reduce the risk of injury, read the instruction manual.

General Power Tool Safety Warnings

WARNING! Read all safety warnings and all instructions.

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS

FOR FUTURE REFERENCE

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Safety Rules for Worklights

1-800-4-DEWALT (1-800-433-9258) WARNING: DO NOT OPERATE WORKLIGHT OR CHARGER NEAR FLAMMABLE LIQUIDS OR IN GASEOUS OR EXPLOSIVE ATMOSPHERES. INTERNAL SPARKS MAY IGNITE FUMES. Do not expose worklight or charger to rain or damp areas.

SAVE ALL WARNINGS AND INSTRUCTIONS WARNING: Lens and bulb become hot during use.

During or immediately after use, don’t lay worklight flat on lens surface.

Don’t touch lens surface when bulb is lit or immediately after use.

Handle worklight with care around any flammable surface.

If bulb has been lit, let worklight cool for several minutes before changing bulb.

Important Safety Instructions for All Battery Chargers

Before using charger, read all instructions and cautionary markings on charger, battery pack, and product using battery pack.

FOR FUTURE REFERENCEDANGER: Electrocution hazard. 120 volts are present at charging terminals. Do not probe with conductive objects. Electric shock or electrocution may result.

Wire SizeDANGER: Electrocution hazard. Never attempt to open the battery pack for any reason. If battery pack case is cracked or damaged, do not insert into charger. Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (i.e., pierced with a nail, hit with a hammer, stepped on). Electric shock or electrocution may result. Damaged battery packs should be returned to service center for recycling.

DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual. The charger and batter y pack are specifically designed to work together.

Do not expose charger to rain or snow.

Pull by plug rather than cord when disconnecting charger. This will reduce risk of damage to electric plug and cord.

Make sure that cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.

Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire, electric shock, or electrocution.

Two wire cords can be used with 2 or 3 wire extension cords. Only round jacketed extension cords should be used, and we recommend that they be listed by Underwriters Laboratories (U.L.) (C.S.A. in Canada.) The letters WA on the cord jacket indicate that the cord is suitable for outdoor use.

An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is 16 gauge has more capacity than

18 gauge. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. When using more than one extension to make up the total length, be sure each individual extension contains at least the minimum wire size. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

Recommended Minimum Wire Size for Extension Cords Total Length of Cord

25 ft.

50 ft.

75 ft.

100 ft.

125 ft.

150 ft.

175 ft.

7.6 m

15.2 m

22.9 m

30.5 m

38.1 m

45.7 m

53.3 m

Wire Size

AWG

 

 

 

 

18

18

16

16

14

14

12

Do not place any object on top of charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing.

Do not operate charger with damaged cord or plug.

Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to an authorized service center.

Do not disassemble charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.

Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce this risk.

NEVER attempt to connect 2 chargers together.

Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 105°F (40˚C) (such as outside sheds or metal buildings in summer).

The charger is designed to operate on standard 120V household electrical power. Do not attempt to use it on any other voltage. This does not apply to the vehicular charger.

Important Safety Instructions for All Battery Packs

SPECIFIC SAFETY INSTRUCTIONS FOR NICKEL CADMIUM (NiCd) OR NICKEL METAL HYDRIDE (NiMH)

Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire.

A small leakage of liquid from the battery pack cells may occur under extreme usage or temperature conditions. This does not indicate a failure.

However, if the outer seal is broken:

a.and the battery liquid gets on your skin, immediately wash with soap and water for several minutes.

b.and the battery liquid gets into your eyes, flush them with clean water for a minimum of 10 minutes and seek immediate medical attention. (Medical note: The liquid is 25-35% solution of potassium hydroxide.)

SPECIFIC SAFETY INSTRUCTIONS FOR LITHIUM ION (LI-ION)

Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when lithium ion battery packs are burned.

If battery contents come into contact with the skin, immediately wash area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithium salts.

Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persists, seek medical attention.

Manual backgroundWARNING: Burn hazard. Battery liquid may be flammable if exposed to spark or flame.

NOTE: Battery storage and carrying caps are provided for use whenever the battery is out of the tool or charger. Remove cap before placing battery in charger or tool.

Manual background WARNING: Fire hazard. Do not store or carry battery so that metal objects can contact exposed battery terminals. For example, do not place battery in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc. without battery cap. Transporting batteries can possibly cause fires if the battery terminals inadvertently come in contact with conductive materials such as keys, coins, hand tools and the like. The US Department of Transportation Hazardous Material Regulations (HMR) actually prohibit transporting batteries in commerce or on airplanes (i.e., packed in suitcases and carry-on luggage) UNLESS they are properly protected from short circuits. So when transporting individual batteries, make sure that

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DeWalt DW904 important safety instructions Save All Warnings And Instructions, For Future Reference, Wire Size