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SERVICE INFORMATION | ||
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Descriptions | Size | kgf•cm | N•m | in•lbf | ||||
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Starter | Pawl carrier | M 8 | 80 | - 100 | 8 | - 10 | 70 | - 85 |
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Starter case | M 4* | 25 | - 35 | 2.5 | - 3.5 | 22 | - 30 | |
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Ignition | CDI module (Ignition coil) | M 4 | 35 | - 50 | 3.5 | - 5.0 | 30 | - 45 |
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Spark plug | M 14 | 150 | - 170 | 15 | - 17 | 130 | - 150 | |
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Fuel | Carburettor insulator | M 5* | 25 | - 40 | 2.5 | - 4.0 | 22 | - 35 |
system |
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Carburettor | M 5 | 35 | - 45 | 3.5 | - 4.5 | 30 | - 40 | |
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Engine | Crankcase | M 5 | 70 | - 110 | 7 | - 11 | 60 | - 95 |
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| Cylinder | M 5 | 70 | - 110 | 7 | - 11 | 60 | - 95 |
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| Engine mount | M 4* | 35 | - 50 | 3.5 | - 5.0 | 30 | - 45 |
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| Muffler | M 5 | 60 | - 100 | 6 | - 10 | 50 | - 85 |
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Others | Fan case | M 5† | 30 | - 45 | 3.0 | - 4.5 | 26 | - 40 |
| Fan hub | M 8* | 160 | - 200 | 16 | - 20 | 140 | - 175 |
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| Fan | M 8* | 160 | - 200 | 16 | - 20 | 140 | - 175 |
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Regular bolt, nut, | M 3 | 6 | - 10 | 0.6 | - 1.0 | 5 | - 9 | |
and screw |
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M 4 | 15 | - 25 | 1.5 | - 2.5 | 13 | - 22 | ||
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| M 5 | 25 | - 45 | 2.5 | - 4.5 | 22 | - 40 |
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| M 6 | 45 | - 75 | 4.5 | - 7.5 | 40 | - 65 |
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| M 8 | 110 | - 150 | 11 | - 15 | 95 | - 130 |
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*Apply thread locking sealant (See below)
†Tapping screw
Material | Location | Remarks |
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Thread locking sealant | Starter case bolts |
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| CDI module (Ignition coil) |
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| Carburettor insulator screws | Loctite # 222, ThreeBond 1342 or equivalent |
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| Engine mount |
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| Fan hub |
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| Fan |
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Grease | Rewind spring | Lithium based grease |
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| Starter center post | |
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