4

 

PB-2100

SERVICE INFORMATION

PB-2155

PB-2200SI

 

 

 

1-3 Torque limits

Descriptions

Size

kgf•cm

N•m

in•lbf

 

 

 

 

 

 

 

 

 

Starter

Pawl carrier

M 8

80

- 100

8

- 10

70

- 85

system

 

 

 

 

 

 

 

 

Starter case

M 4*

25

- 35

2.5

- 3.5

22

- 30

 

 

 

 

 

 

 

 

 

Ignition

CDI module (Ignition coil)

M 4

35

- 50

3.5

- 5.0

30

- 45

system

 

 

 

 

 

 

 

 

Spark plug

M 14

150

- 170

15

- 17

130

- 150

 

 

 

 

 

 

 

 

 

Fuel

Carburettor insulator

M 5*

25

- 40

2.5

- 4.0

22

- 35

system

 

 

 

 

 

 

 

 

Carburettor

M 5

35

- 45

3.5

- 4.5

30

- 40

 

 

 

 

 

 

 

 

 

Engine

Crankcase

M 5

70

- 110

7

- 11

60

- 95

 

 

 

 

 

 

 

 

 

 

Cylinder

M 5

70

- 110

7

- 11

60

- 95

 

 

 

 

 

 

 

 

 

 

Engine mount

M 4*

35

- 50

3.5

- 5.0

30

- 45

 

 

 

 

 

 

 

 

 

 

Muffler

M 5

60

- 100

6

- 10

50

- 85

 

 

 

 

 

 

 

 

 

Others

Fan case

M 5

30

- 45

3.0

- 4.5

26

- 40

 

Fan hub

M 8*

160

- 200

16

- 20

140

- 175

 

 

 

 

 

 

 

 

 

 

Fan

M 8*

160

- 200

16

- 20

140

- 175

 

 

 

 

 

 

 

 

Regular bolt, nut,

M 3

6

- 10

0.6

- 1.0

5

- 9

and screw

 

 

 

 

 

 

 

M 4

15

- 25

1.5

- 2.5

13

- 22

 

 

 

 

 

 

 

 

 

 

 

M 5

25

- 45

2.5

- 4.5

22

- 40

 

 

 

 

 

 

 

 

 

 

 

M 6

45

- 75

4.5

- 7.5

40

- 65

 

 

 

 

 

 

 

 

 

 

 

M 8

110

- 150

11

- 15

95

- 130

 

 

 

 

 

 

 

 

 

*Apply thread locking sealant (See below)

Tapping screw

1-4 Special repairing materials

Material

Location

Remarks

 

 

 

Thread locking sealant

Starter case bolts

 

 

 

 

 

CDI module (Ignition coil)

 

 

 

 

 

Carburettor insulator screws

Loctite # 222, ThreeBond 1342 or equivalent

 

 

 

 

Engine mount

 

 

 

 

 

Fan hub

 

 

 

 

 

Fan

 

 

 

 

Grease

Rewind spring

Lithium based grease

 

 

 

Starter center post