DISASSEMBLY - LEF SIDE (Continuation):

7.Install 02 sensor on new manifold. Use anti-seize compound on threads.

8.Replace spark plug wires.

9.Replace A.I.R. assembly using supplied gasket.

RIGHT SIDE

1.Disconnect and remove spark plug wires.

2.Disconnect A.I.R. assembly from manifold.

3.Remove bolts from EGR flange, if equipped.

4.Remove dip stick.

5.Remove bolts from manifold.

6.Remove stock manifold from below.

7.Install flange gasket and one 8mm bolt, lock washer, and flat washer at rearmost bolthole (leave bolt loose enough to accept header).

Note: If your vehicle does not have an EGR, install supplied block off plate with gasket and two 5/16” bolts and lock washers (kit items) to header before installation.

8.Place header into position from below car and start one bolt at front. Note: Use flat washers and lock washers on all bolts.

9.Install all manifold bolts and tighten.

10.Re-attach EGR tube (if equipped) using supplied gasket and 5/16” bolts and lock washers.

11.Re-attach spark plug wires.

12.Re-install dip stick tube.

13.Re-attach A.I.R. assembly.

FINAL ASSEMBLY

1.Using supplied 3/8-16 x 1 1/2” bolts, lock washers, flat washers, nut and catalytic converter flange gaskets, re-install catalytic converter assemblies.

2.Re-install all 02 sensors (use anti-seize compound).

FINAL INSPECTION

1.Check all hydraulic, vacuum, and fuel lines to ensure there is adequate clearance to TES components.

2.Re-connect battery.

3.At this point, it is a good idea to look everything over and make sure that nothing was missed in assembly.

4.Start vehicle and bring up to normal operating temperature. Check for possible leaks.

5.Turn engine off and let cool. Tighten all bolts again.

PARTS LIST

#65732 & 65733

Qty.

Part #

Description

Qty.

Part #

Description

1

25-9265

Manifold left side (Ceramic-Coated)

6

-

3/8”-16 Hex nuts

1

25-9266

Manifold right side (Ceramic-Coated)

6

-

3/8”-16 x 1-1/2” Hex bolts

1

25-9245

Manifold left side (Ti-Tech Coated)

6

-

Flat washers

1

25-9246

Manifold right side (Ti-Tech Coated)

14

-

5/16” Lock washers

12

-

Hex header bolts: 8mm x

12

-

5/16” I.D. x 1/8” thick Hardened

 

 

1.25” x 30mm

 

 

washers

2

-

LS-2 V8 port gaskets

1

-

EGR gasket

1

-

Catalytic converter gasket (left)

2

-

A.I.R. gasket

1

-

Catalytic converter gasket (right)

6

-

3/8” Lock washers

2

-

5/16” x 1” Hex bolts

1

-

EGR Block-off plate

®

Edelbrock Corporation, 2700 California Street, Torrance, CA 90503

Toll-Free Tech Line: 1-800-416-8628

Tech E-Mail: Edelbrock@Edelbrock.com

©2006 Edelbrock Corporation

 

Brochure #63-0405

Catalog #65732 & #65733

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Rev. 7/06

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Edelbrock 65732 installation instructions Parts List, Right Side, Final Assembly, Final Inspection