Glycol/GLYCOOL-Cooled Models—Self-Contained Compressor

5.4Glycol Piping

These guidelines apply to the field leak checking and fluid requirements for field piping systems.

General Guidelines

•Equipment damage and personal injury can result from improper piping installation, leak checking, fluid chemistry and fluid maintenance.

•Follow local piping codes, safety codes.

•Qualified personnel must install and inspect system piping.

•Contact a local water consultant regarding water quality, corrosion protection and freeze protection requirements.

•Install manual shutoff valves at the supply and return line to each indoor unit and drycooler to permit routine service and emergency isolation of the unit.

NOTICE

Risk of water leakage. Can cause severe property damage and loss of critical data center equipment.

This unit requires a water drain connection. It may require an external water supply to operate the humidifier. Improper installation, application and service practices can result in water leakage from the unit.

Do not locate the Liebert Challenger 3000 directly above any equipment that could sustain water damage. Emerson recommends installing monitored leak detection equipment for the unit and supply lines.

NOTICE

Risk of frozen fluids. Can cause equipment and building damage.

Freezing system fluids can rupture piping. Complete system drain-down cannot be ensured. When the field piping or unit may be exposed to freezing temperatures, charge the system with the proper percentage of glycol and water for the coldest design ambient.

Automotive antifreeze is unacceptable and must NOT be used in any glycol fluid system.

NOTICE

Risk of corrosion. Can cause equipment damage.

Read and follow individual unit installation instructions for precautions regarding fluid system design, material selection and use of field-provided devices. Liebert systems contain iron and copper alloys that require appropriate corrosion protection.

Contact a local water consultant regarding water quality, corrosion and freeze protection requirements.

Water chemistry varies greatly by location, as do the required additives, called inhibitors, that reduce the corrosive effect of the fluids on the piping systems and components. The chemistry of the water used must be considered, because water from some sources may contain corrosive elements that reduce the effectiveness of the inhibited formulation. Sediment deposits prevent the formation of a protective oxide layer on the inside of the coolant system components and piping. The water/coolant fluid must be treated and circulating through the system continuously to prevent the buildup of sediment deposits and or growth of sulfate reducing bacteria.

Preferably, surface waters that are classified as soft and are low in chloride and sulfate ion content should be employed. Proper inhibitor maintenance must be performed in order to prevent corrosion of the system. Consult glycol manufacturer for testing and maintenance of inhibitors.

Commercial ethylene glycol (Union Carbide Ucartherm, Dow Chemical Dowtherm SR-1 and Texaco E.G. Heat Transfer Fluid 100), when pure, is generally less corrosive to the common metals of construction than water itself. It will, however, assume the corrosivity of the water

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Liebert® Challenger 3000™

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Emerson 3000 installation manual Glycol Piping, General Guidelines
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3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.
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