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Generac 4451, 4582 owner manual Owner’s Manual, Ultra Source, Portable Generator, 1-800-333-1322

Models: 4451 4582

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ULTRA SOURCE

Portable Generator

Owner’s

Manual

•SAFETY

•ASSEMBLY

•OPERATION

•TROUBLESHOOTING

• ELECTRICAL DATA

• PARTS

COMMERCIAL • INDUSTRIAL • RESIDENTIAL

• WARRANTY

AUTHORIZED DEALER SUPPORT:

MODELS: 004451 (12,500 WATT) 004582 (15,000 WATT)

1-800-333-1322

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Generac 4451 owner manual Owner’s Manual, Ultra Source, Portable Generator, 1-800-333-1322, • Electrical Data • Parts

Contents

• WARRANTY •SAFETY •ASSEMBLY •OPERATION •TROUBLESHOOTINGOwner’s Manual ULTRA SOURCESection 3 - Maintenance Safety RulesParts Lists – WarrantyDANGER INTRODUCTIONREAD THIS MANUAL THOROUGHLY DANGER GENERAL HAZARDSEXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS STANDARDS INDEX1.1.1 ACCESSORY BOX 1.2 ASSEMBLY1.1 UNPACKING Shipping BracketFigure 2 - Handle Assembly 1.2.3 BATTERY CONNECTIONFigure 3 - Battery Connections Negative2.1 KNOW THE GENERATOR OPERATIONFigure 4 - Control Panel Figure 5 - Generator Controls2.2.1 AC, 20 AMP, DUPLEX RECEPTACLE 2.2CORD SETS AND CONNECTION PLUGS2.2.2 120V AC, 20 AMP, GFCI RECEPTACLE 2.2.3 120V AC, 30 AMP RECEPTACLE2.2.4 120/240V AC, 30 AMP RECEPTACLE 2.2.5 12 VOLT DC, 10 AMP RECEPTACLE2.2.6120/240 VOLT AC, 50 AMP RECEPTACLE Figure 9 - 120 VAC, 30 Amp Receptacle2.3.2 CONNECTING ELECTRICAL LOADS 2.3 HOW TO USE THE GENERATOR2.4DON’T OVERLOAD THE GENERATOR 2.3.1 GROUNDING THE GENERATOR2.6BEFORE STARTING THE GENERATOR 2.5 WATTAGE REFERENCE GUIDE2.6.1 ADDING ENGINE OIL 2.7 TO START THE ENGINE Figure 16 - Idle Control Switch2.6.2 ADDING GASOLINE Figure 14 - Fuel Tank2.10COLD WEATHER OPERATION/ DE-ICER 2.9 AUTOMATIC IDLE CONTROL2.11LOW OIL PRESSURE SHUTDOWN SYSTEM 2.8 STOPPING THE ENGINESection 2 — Operation 2.12 CHARGING A BATTERYTo recharge 12 Volt batteries, proceed as follows PRODUCT SPECIFICATIONS 3.1 MAINTENANCE SCHEDULE3.2.1 GENERATOR SPECIFICATIONS 3.2.2 ENGINE SPECIFICATIONS3.3.1 GENERATOR MAINTENANCE 3.3.3 ENGINE MAINTENANCE3.3.2 TO CLEAN THE GENERATOR 3.3 GENERAL RECOMMENDATIONS3.5CLEAN SPARK ARRESTOR SCREEN 3.4 SERVICE AIR CLEANERFigure 20 - Air Cleaner 3.3.6 REPLACING THE SPARK PLUGFigure 22 - Valve Clearance Adjustment 3.6 ADJUSTING VALVE CLEARANCEFigure 21 - Spark Arrestor 3.8 LONG TERM STORAGE STORAGE 3.7 GENERAL3.9 OTHER STORAGE TIPS SYMPTOM 4.1 TROUBLESHOOTINGSOLUTION CAUSESection 5 — Notes Section 5 - Notes WIRING Wiring Diagram – Drawing No. 0E0228Section 6 - Electrical Data ENGINSection 6 — Electrical Data Schematic – Drawing No. 0E0229-AGT-990& GT-760Engine Page 1 – Drawing No. 0E8589E Section 7 — Exploded Views and Parts ListsITEM PART NO. QTY. DESCRIPTION GT-990& GT-760Engine Page 1 – Drawing No. 0E8589EITEM PART NO. QTY. DESCRIPTION GT-990& GT-760Engine Page 2 – Drawing No. 0E8589E Section 7 - Exploded Views and Parts ListsITEM GT-990& GT-760Engine Page 2 – Drawing No. 0E8589EPART # DESCRIPTIONGenerator - Drawing No. 0D4488-D Section 7 — Exploded Views and Parts ListsITEM Section 7 — Exploded Views and Parts ListsPART NO QTY. DESCRIPTION47,48 Control Panel – Drawing No. 0E0227BITEM Section 7 — Exploded Views and Parts ListsPART NO. QTY. DESCRIPTION ITEMFrame, Handle & Wheel Kit – Drawing No. 0E0695-A Section 7 — Exploded Views and Parts ListsSection 7 — Exploded Views and Parts Lists YOUR WARRANTY RIGHTS AND OBLIGATIONS CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTPURCHASERS/OWNERS WARRANTY RESPONSIBILITIES 1-800-333-1322EMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYPart “12,500 WATT AND 15,000 WATT PORTABLE GENERATORS” WARRANTY SCHEDULECONSUMER APPLICATION THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWINGPrinted in USA Part No. 0E0226 Rev. F5.04