Giant GP7170-4000TORQUE SPECIFICATIONS, GP7170-4000REPAIR INSTRUCTIONS, Position, Item #

Models: GP7170-4000

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GP7170-4000 TORQUE SPECIFICATIONS

GP7170-4000 REPAIR INSTRUCTIONS

24)After removing the C-clip (33B), pry out seal adapter (33) with a screwdriver.

25)Check seals (32) and surfaces of plunger base (25).

26)Remove crankcase cover (4). Loosen inner hexagon screws (24A) on the connecting rods (24) and push con rod halves as far into the crosshead guide as possible.

CAUTION: Connecting rods (24) are marked for identification. Do not twist connecting rod halves. Connecting rod is to be reinstalled in the same position on crankshaft journals.

27)Check surfaces of the connecting rod (24) and crankshaft (22).

28)Take out bearing cover (14) to one side and push out crankshaft (22) taking particular care that the connecting rod (24) doesn’t bend.

29)Reassemble in reverse order: Regulate axial bearing clearance - minimum 0.1mm, maximum 0.15mm-by means of fitting disc (20A). The crankshaft (22) should turn easily with little clearance. Tighten inner hexagon screws (24A) to 30 ft.-lbs.

CAUTION: Connecting rod (24) has to be able to be slightly moved sidewise at the stroke journals.

30)Reassemble cover (4) and seal (5) onto crankcase (1). Fasten with hexagon screws (10).

31)Reinstall shim (33C), and seal adapter (33) with radial shaft seal (32), and o-ring (33A) onto crankcase (1).

CAUTION: Radial shaft seal (32) must always be installed so that the seal-lip on the inside diameter faces the oil. 32) Reinstall remainder of fluid end as described above.

GP7170-4000 TORQUE SPECIFICATIONS

Position

Item #

Description

TorqueAmount (ft.-lbs.)

36C

07664

Plunger Tensioning Screw

26

49A*

13160

Nut

103

54

05250

Inner Hexagon Screw

155

*Important - Check torque bi-weekly on item 49A

Preventative Maintenance Check-List & Recommended Spare Parts List

 

 

 

 

 

 

 

 

 

 

Check

Daily

Weekly

50hrs

Every

Every

Every

 

 

 

 

 

 

500 hrs

1500 hrs

3000 hrs

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil Level/Quality

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil Leaks

X

 

 

 

 

 

 

 

Water Leaks

X

 

 

 

 

 

 

 

Belts, Pulley

 

X

 

 

 

 

 

 

Plumbing

 

X

 

 

 

 

 

 

 

 

Recommended Spare

Parts

 

 

 

 

Oil Change

 

 

X

X

 

 

 

 

Plunger Spare Parts (1 kit/pump)

 

 

 

 

X

 

 

 

(See page 5 for kit list)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil Seal Kit (1 kit/pump)

 

 

 

 

X

 

 

 

(See page 5 for kit lit)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Valve Spare Parts (1 kit/pump)

 

 

 

 

 

 

X

 

(See page 5 for kit list)

 

 

 

 

 

 

 

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Giant GP7170-4000TORQUE SPECIFICATIONS, GP7170-4000REPAIR INSTRUCTIONS, Position, Item #, Description, Check, Daily