Giant installation instructions GP7170-4000 Torque Specifications, Parts

GP7170-4000 REPAIR INSTRUCTIONS

24)After removing the C-clip (33B), pry out seal adapter (33) with a screwdriver.

25)Check seals (32) and surfaces of plunger base (25).

26)Remove crankcase cover (4). Loosen inner hexagon screws (24A) on the connecting rods (24) and push con rod halves as far into the crosshead guide as possible.

CAUTION: Connecting rods (24) are marked for identification. Do not twist connecting rod halves. Connecting rod is to be reinstalled in the same position on crankshaft journals.

27)Check surfaces of the connecting rod (24) and crankshaft (22).

28)Take out bearing cover (14) to one side and push out crankshaft (22) taking particular care that the connecting rod (24) doesn’t bend.

29)Reassemble in reverse order: Regulate axial bearing clearance - minimum 0.1mm, maximum 0.15mm-by means of fitting disc (20A). The crankshaft (22) should turn easily with little clearance. Tighten inner hexagon screws (24A) to 30 ft.-lbs.

CAUTION: Connecting rod (24) has to be able to be slightly moved sidewise at the stroke journals.

30)Reassemble cover (4) and seal (5) onto crankcase (1). Fasten with hexagon screws (10).

31)Reinstall shim (33C), and seal adapter (33) with radial shaft seal (32), and o-ring (33A) onto crankcase (1).

CAUTION: Radial shaft seal (32) must always be installed so that the seal-lip on the inside diameter faces the oil. 32) Reinstall remainder of fluid end as described above.

GP7170-4000 TORQUE SPECIFICATIONS

Position	Item #	Description	TorqueAmount (ft.-lbs.)
36C	07664	Plunger Tensioning Screw	26
49A*	13160	Nut	103
54	05250	Inner Hexagon Screw	155

*Important - Check torque bi-weekly on item 49A

Preventative Maintenance Check-List & Recommended Spare Parts List

Check	Daily	Weekly	50hrs	Every	Every	Every
				500 hrs	1500 hrs	3000 hrs
Oil Level/Quality	X
Oil Leaks	X
Water Leaks	X
Belts, Pulley		X
Plumbing		X
		Recommended Spare		Parts
Oil Change			X	X
Plunger Spare Parts (1 kit/pump)					X
(See page 5 for kit list)
Oil Seal Kit (1 kit/pump)					X
(See page 5 for kit lit)
Valve Spare Parts (1 kit/pump)						X
(See page 5 for kit list)

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