REPAIR INSTRUCTIONS - P205/P206/P207/P208/P209/P210/P211 PUMPS

10.If the ceramic plunger pipe

(16)is damaged, replace entire plunger assembly by removing crankshaft (13). Contact Giant for further details.

NOTE: If there are deposits of any kind (i.e., lime deposits) in the valve casing, be certain that the weep holes in the weep return ring (25) and valve casing (26) have not been plugged.

Reassembly sequence of the P205/P206/P207/P208/P209/P210/P211 PUMPS

1)If oil seals (19) were removed, replace with seal lip towards crankcase. Lubricate seals before replacing. Contact Giant for assistance with the reassembly of the gear end.

2)Replace seal case (20) with o-rings (21) over plungers. Generously lubricate o-rings and oil seal before reassembly. Replace weep v-sleeve (23A) over plungers (16)..

3)Generously lubricate v-sleeve (23). Assemble v-sleeves (23) into valve casing (#26). Assemble weep return ring (25) and pressure ring (24) over plungers (16). Slide valve casing over plungers and seat firmly. Replace the eight socket head cap screws (34) and tighten to 105 inch-pounds in a crossing pattern.

4)Replace the six o-rings (31) and the six valve assemblies (32X). Now replace the six valve plug o-rings (33). Apply one drop of Loctite 243 to the valve plugs (32) and tighten to 59 ft.-lbs.

For maintenance of the gear end of your pump contact Giant Industries or your local distributor. Phone: 419/531-4600

NOTE: Contact Giant Industries for Service School Information. Phone: (419)-531-4600

Preventative Maintenance Check-List & Recommended Spare Parts List

 

 

 

 

 

 

 

 

 

 

Check

Daily

Weekly

50hrs

Every

Every

Every

 

 

 

 

 

500 hrs

1500 hrs

3000 hrs

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil Level/Quality

X

 

 

 

 

 

 

 

Oil Leaks

X

 

 

 

 

 

 

 

Water Leaks

X

 

 

 

 

 

 

 

Belts, Pulley

 

X

 

 

 

 

 

 

Plumbing

 

X

 

 

 

 

 

 

 

 

Recommended Spare

Parts

 

 

 

 

Oil Change (1 Gallon) p/n 1154

 

 

X

X

 

 

 

 

Seal Spare Parts (1 kit/pump)

 

 

 

 

X

 

 

 

(See page 12 for kit list)

 

 

 

 

 

 

 

 

Oil Seal Kit (1 kit/pump)

 

 

 

 

X

 

 

 

(See page 12 for kit lit)

 

 

 

 

 

 

 

 

Valve Spare Parts (1 kit/pump)

 

 

 

 

 

 

X

 

(See page 12 for kit list)

 

 

 

 

 

 

 

14

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Giant P210, P209, P211, P205, P208, P207, P206 installation instructions Check Daily Weekly 50hrs Every
Page 13 Page 15

P206, P207, P209, P211, P210 specifications

Giant is a renowned name in the cycling world, producing a wide range of bicycles that cater to every type of rider. Among their extensive lineup, the P-series models, specifically the P205, P208, P210, P211, and P209, stand out for their innovative design and robust performance. These bikes are tailored for both casual and serious cyclists, embodying Giant's commitment to quality and technology.

The Giant P205 is an entry-level model that provides excellent value for beginner cyclists. It features a lightweight aluminum frame, which enhances maneuverability and makes it easy to handle. The bike is equipped with a reliable gear system that ensures smooth shifting, catering to various terrains. Its comfortable seating allows for long rides without discomfort, making it ideal for leisurely outings.

The P208 brings a step up in terms of performance, featuring an upgraded suspension system. This makes it an excellent choice for riders who want to tackle more rugged trails. The bike's advanced braking system has been engineered for quick stopping, providing a sense of safety and control. Its wider tires offer improved grip, making it suited for diverse riding conditions.

The P210 is designed for performance enthusiasts. It boasts a lightweight carbon composite frame that delivers exceptional speed and agility. This model is equipped with high-quality components, including precision gear shifting and enhanced aerodynamic features. The P210 stands out for its versatility, making it perfect for both competitive races and long-distance rides.

Moving on to the P211, this bike is engineered for the serious cyclist who seeks a challenging experience. It comes with an advanced electronic shifting mechanism that ensures flawless transitions between gears. The elevated level of customization available for the P211 allows riders to tailor the bike to their specific preferences. Its robust construction means it can withstand more demanding trails while retaining smooth performance.

Finally, the P209 represents the pinnacle of the P series. This bike incorporates cutting-edge technology, featuring an integrated power meter and advanced telemetry systems that provide real-time performance data. The P209 is geared towards professional cyclists who require the highest level of precision and performance. Its state-of-the-art frame design emphasizes aerodynamics and lightweight characteristics, making it a top choice for serious racers.

In summary, the Giant P205, P208, P210, P211, and P209 exemplify Giant's dedication to innovation and excellence. Each model has unique features that cater to different riding styles and preferences, ensuring that there is a Giant bike for everyone. From beginner to professional, cyclists can find a reliable companion in the P series to enhance their riding experience.
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