Contents
Main
308936
Rev. B Supersedes Rev. A
INSTRUCTIONS-PARTS LIST
Model PRO AA4500/UNICARB Air-Assisted Spray Gun
For use with Class I, Group D paint spray materials
Part No. 965722, Series B
Spray Gun with basic power supply, 2-finger trigger
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 554401441
WARNING
FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD
TOXIC FLUID HAZARD
WARNING
INJECTION HAZARD
EQUIPMENT MISUSE HAZARD
Table of Contents
Symbols
Warning Symbol
Caution Symbol
Introduction
How the PRO AA4500/UNICARB Electrostatic Air-Assisted Spray Gun Operates
Back View of Gun
Installing the System
Warning Signs
Ventilate the Spray Booth
Air Line Accessories
Fluid Line Accessories
Ground the System
Operation
Operating Checklist
Operation
Pressure Relief Procedure
Page
3. Check the guns electrical grounding.
4. Connect the gun exhaust tube.
5. Connect the fluid hose.
6. Flush the spray gun.
7. Follow the Pressure Relief Procedure.
8. Select a spray tip.
9. Select a pre-orifice
10.Install the pre-orifice
11.Install the spray tip
12.Set the air pressure
Recommended Air Hose Inlet Pressure
13.Setting the Atomization Fluid Pressure
14.Using the Electrostatics
Page
Page
Page
Page
19.Place the spray tip (9) in the air cap (1).
21.Hang up the gun until it is used again.
Spray Pattern Troubleshooting
308936 23
Gun Operation Troubleshooting
* Use the least fluid pressure needed for good results.
PROBLEM CAUSE SOLUTION
24 308936
Electrical Troubleshooting
Test Gun Resistance
Test Power Supply Resistance
Test Barrel Resistance
Prepare the Gun for Service
Tools Needed
Pre-Orifice, Tip Guard, Air Cap, Spray Tip, or Seat Housing Replacement
Electrode Replacement
Fluid Tube Removal & Replacement
Fluid Filter Removal
Barrel Removal
Fluid Packing Adjustment
Fluid Needle Assembly Removal
Power Supply Removal and Replacement
Power Supply Adjustment
Turbine Alternator Removal and Replacement
Barrel Installation
ES ON-OFF Valve Repair
Air Control Valve Repair
Air Valve Repair
Page
Technical Data
Parts
308936 43
Parts
Part No. 965722, Series B Includes items 18, 1067
AIR LINE ACCESSORIES
FLUID LINE ACCESSORIES
GUN ACCESSORIES
MISCELLANEOUS ACCESSORIES
308936 47
Spray Tip Selection Chart
Part No.
Pre-orifice Selection Chart
Orifice Size in. (mm) 551932 0.007 (0.178) 551933 0.008 (0.203) 551935 0.010 (0.254)
The Graco Warranty and Disclaimers
Graco Phone Number
Manual Change Summary
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 554401441