Contents
+&+
%2g32-!.5
Ss ,EAD from Leadbased PAINTS
#4/.4 #2#54#2%152%-%.43
4ABLE of #ONTENTS
+&*$%+&+=dgodciVa$KZgiXVaBaa
42/$5#4
Oreword
#ONTACT NFO
#.%$!4
4ABLEB%LEVATIONA-OTOR
3PINDLENNFORMATION
$%,$/2/.4!,6%24#!,#
4ABLEB%LEVATIONA-OTOR
3PINDLENNFORMATION
@cZZ +&*$%+&+=dgodciVa$KZgiXVaBaa
Dentification
Igure AZihYZBdYZa%+&*hdlc#
=dgodciVa6gWdgHjeedgi
CZ9dlcZZY=VcYlZZa
Igure gdciBdYZa%+&*hdlc#
N6mhEdlZgZZY
O6mh@cZZ8gVc`
Igure G\ihYZBdYZa%+&*hdlc#
Igure 8dcigdaeVcZa#
IdgdiViZiZkZgiXVahecYaZXadX`lhZ#
HideiZkZgiXVahecYaZ#
3AFETYYNSTRUCTIONS for -ACHINERY
#4/. 3!&%49
!,7!93 ,/#+ -/,% !3%33 & 53%$ % %&/2% /0%2!4. -!#.%29#
34/00 .$,% 9D CDI hide iZ hecYaZjhc\ndjgVcY#
Dditional 3AFETY Nstructions &OR -ILLS
RBOR 6 bVXcZ hVi iVi hjeedgih V Xjiic\ idda#
Lossary OFF4ERMS
INIMUMI#ORD 2EQUIREMENTS
#4/. #2#54 2%152%-%.43
ULL ,OAD !MPERAGE $RAW
#IRCUITC2EQUIREMENTS
0HASE #ONVERTER
Rounding
XTENSIONN#ORDS
4HEH-ODELLIS
#4/. 3%450
5NPACKING
CESS
Nventory
NVENTORY &IGURES n
8daaZih
Ighting
Oving 0LACING ASE 5NIT
LOORO,OAD
0LACEMENTE,OCATION
Ounting TOO3HOP Loor
Bdkc\#
IGURE#6cXdghijYdgbdjcic\idXdcXgZiZ Addgh#
4O Assemble Your MILL
#LEAN 5P
Ssembly
RIZZLY#ITRUS $EGREASER
4EST 2UN
7AYA#OVERVNSTALLATION
4O Preparepyour Mill Forothehtest RUN
#ONTROLRPANEL Buttonnandnswitch Descriptionsp &IGURE
4O Test the General Operation of Your MILL
IjgciZbVcedlZghliX/. iZhliX hdjaYWZdgodciVa#
4O Test the Power /./&& Features of Your MILL
4O Perform the Spindle Breakin PROCEDURE
3PINDLEEREAKN
BV`Z hjgZ iZ Xdcigda eVcZa edlZg a\i h /.#
3ETTING
#4/. /0%2!4/.3
+GEB#
7 =
Igure =dgodciVaheZZYXVgi#
Oading 5NLOADING 4OOLS
9H8DCC8II=BAAGDBEDLG
4O Unloado AA Tool Holderr from Theh Verticalc SPINDLE
VcYiZbVic\hjgVXZdiZVgWdg#
EgdiZXiiZhjgVXZ#
7jhc\ 6gWdgCji =dgodciVa6gWdg
Hjeedgi
SONALNINJURY
#
Ovement
hZZ&IGURE #
4O Rotatet Theh Verticalc Spindlee Head Horizon TALLY
88ANDN9!XIS 0OWERW&EEDS
4ABLEL-OVEMENT
4O Move the RAM Along a Linear PATH
GVbAdX`c\AZkZgh GVb8gVc`
Hdlc#
Abi AbiHliX Hide AdX`c\AZkZgh
AbiHide
HliX
#
XIS 4ABLEB-OVEMENT
4O USE the Large Downfeed CONTROL
$OWNFEED #ONTROLS
4O USE the Fine Downfeed CONTROL
4O USE the Coolant System on Your MILL
4O Usesthehtappingpfeatureton Your MILL
4APPING
#OOLANTT3YSTEM
0# #LAMPING +IT
#4/. !##%33/2%3
2 1UICK #HANGE #OLLETE3ET
9UASA4YPE 2OTARYY4ABLE
3,04 1TTEL 3,04 OZ 3PRAY
&ACE -ILL
#ARBIDEENSERT for &ACEC-ILL
0# ALL %ND -ILL 3ET
#4/. -!.4%.!.#%
3CHEDULE
#LEANING 0ROTECTING
UBRICATIONC#ATEGORY
ODELD
Ubrication
ALL /ILERS
AZi8dajbc9dkZiVaLVn AZiM6mh=VcYlZZa
Rease &ITTINGS
EFT 3IDE of -ODEL &IGURE $ 6jid9dlcZZYZVg
\gZVhZiic\#
Ront of -ODEL &IGURE
# O6mhAZVYHXgZl
ODELD
ILI#UPS
DaZg#
NE3HOT /ILER
Ront of -ODEL &IGURE
EFT 3IDE of -ODEL &IGURE
EAD 3CREW Ubrication
4O Lubricate the Lead SCREWS
M6mhAZVYHXgZl 7ZkZa ZVgh
HXgZl
IZedlZgZZY#
GVYjViZY 9Va GZiVcc\
Gc\
+&*$%+&+=dgodciVa$KZgiXVaBaa AaEaj\ \iaVhh 9gVcEaj\
EAR OX /IL
#OOLANTT-AINTENANCE
AaEaj\ \iaVhh 9gVcEaj\
GZeaVXZVcYhZXjgZiZYgVceaj\#
WdiidbheaVheVc#
GZeaVXZiZXddaVciYgVchXgZZc#
4O Change the Coolant FLUID
Hnbeidb EdhhWaZ8VjhZ EdhhWaZHdajidc
#4/. 3%26#%
4ROUBLESHOOTING
OTORT%LECTRICAL
#
39-04 33,%,#!53% #/22%#46%%!#4
PERATIONAANDN7ORK 2ESULTS
Djusting IBS
9H8DCC8I I= BAA GDB EDLG 7DG69?JHICI=7H
Igure GVb\WVcYVYjhic\hXgZlhdlc GdbiZgdci#
4O Adjustu Thee Column Gibs for the -ODEL
4O ADJUSTCHANGE the 6BELTS for the -ODEL
DJUSTING#HANGING 6ELTS
hZZ&IGURE # #
4O Adjust THEH6BELT TENSION
#
3CREWWACKLASH
889!XIS ,EADA
AdX`c\ LVhZg HeVccZgCji
#
GZiVcc\Gc\
Orowiring DIAGRAMGSCHEMATICSAREFERFTO 0AGESGn
#4/. %,%#42#
%LECTRICAL OX Dentification
%LECTRICAL OX Dentification
8L7jiidc Hide7jiidc
Orowiring DIAGRAMGSCHEMATICSAREFERFTO 0AGE
#ONTROLO0ANELE7IRING Dentification
BZg\ZcXn
VcYVjidYdlcZZYgZkZghZhliXlgc\#
Dentification
0AGE
0AGE
Igure OVmhadX`hVZinhliXlgc\#
Igure OVmhXgVc`hVZinhliXlgc\#
Igure OVmhedlZgZZYbdidglgc\#
Igure OVmhabihliXlgc\#
Id0AGE
7IRING $IAGRAM
gdb0AGE
889!XIS 0OWER &EED
ASE #OLUMN
#4/. 0!243
ASE #OLUMNN
ASE #OLUMNN#
+ &%
ASE #OLUMNN0ARTSS,IST
4ABLEL+NEE
=dgodciVa$KZgiXVaBaa
Baa
4ABLEL+NEE #
4ABLEL+NEE 0ARTS ,IST
!XIS 0OWER ,IFT
!XIS 0OWER ,IFTT
!XIS 0OWER ,IFTT0ARTSS,IST
EAD
EAD
EAD #
+,%
EAD %
EAD 0ARTS ,IST
#OOLANT
#OOLANTT0ARTSS,IST
#OLUMN ASE
+&*$%+&+ =dgodciVa$KZgiXVaBaa
#OLUMN ASEE
#OLUMN ASEE#
G0616 Column & Base Parts List
+&*$%+&+
4ABLEL+NEE
4ABLEL+NEE #
4ABLEL+NEE 0ARTS ,IST
!XIS 0OWER ,IFT
!XIS 0OWER ,IFTT
!XIS 0OWER ,IFTT0ARTSS,IST
2AM
G0616 Ram Parts List
EAD
EAD
EAD #
EAD $
+%+
EAD 0ARTS ,IST
+&*$%+&+=dgodciVa$KZgiXVaBaa
#OOLANT
#OOLANTT0ARTSS,IST
Iler
/NE3HOT /ILERE0ARTS ,IST
!CCESSORIES
G0615/G0616 Accessories Parts List
%LECTRICAL Ardware
%LECTRICAL Ardware ,IST
%LECTRICAL OX
%LECTRICAL OX
#ONTROLO0ANEL
B Igure 8ddaVciejbelgc\XdccZXidch# H7, HF
%LECTRICAL #OMPONENTS
H7.
HF*
G0615/G0616 Electric Parts List
,ABELL0LACEMENTT
,ABELL0LACEMENTT ,IST
22!.49 !.$ 2%452.3
IdYVn»h=dbZdlcZg
TTTT 6YkZgihZbZci Tttt gZcY
TTTT 8VgY9ZX` Tttt LZWhiZ TTTT DiZg
8VWcZiBV`Zg
EaVXZ HiVbe =ZgZ
$5342!, .# 0/ /8 %,,.!- 7!
HZcYVgooan8ViVad\idVgZcY
Page
#ALL 4ODAYD&ORO! &2%%