NSTRUCTIONU-ANUAL
Page
4ABLE of #ONTENTS
Page
42/$5#4
Oreword
#ONTACT NFO
+&m%ZVg=ZVYAViZ
B68=C96I6
BVcHeZXXVidch DeZgVidccd
DiZgHeZXXVidch
Dentification
#4/. 3!&%49
3AFETYYNSTRUCTIONS for -ACHINERY
#/5,$5RESULTUIN Death ORRSERIOUSOINJURY
AGAINSTNUNSAFEFPRACTICES
!,7!93 ,/#+ -/,% !3%3 & 53%$ % %&/2% /0%2!4. -!#.%29
Dditional 3AFETY Nstructions for ,ATHES
Lossary /FF4ERMS
RBOR 6 bVXcZ hVi iVi hjeedgih V Xjiic\ idda#
#4/. #2#54 2%152%-%.43
6 3INGLE0HASE
#4/. 3%4
3ETT5P 3AFETY
3ETT5P
5NPACKING
Nventory
AIN #ONTENTS &IGURE
4OOL OX #ONTENTS &IGURE
OOSEOTEMSS&IGUREE
Ardware 2ECOGNITIONN#HART
#LEAN 5P
3ITE #ONSIDERATIONS
+LVaa8aZVgVcXZ
ODELD
Athe !SSEMBLY 0LACEMENT
#OMPONENTS and Ardware .EEDED 1TY
4O Assemblemthehlathe COMPONENTS
Igure Aic\bZidYdgaViZ#
IGURE#IneXVaVcXdghijY#
Ounting TOO3HOP Loor
IGURE#BVXcZbdjciZmVbeaZ#
0OWER #ORD #HECK EAR /IL
DeZc iZ ZaZXigXVa Wdm dc iZ WVX` d iZ aViZ#
4O Check THEHGEARAOIL
Igure =ZVYhidX`dah\iadXVidc#
Efore Starting THEHLATHE
4EST 2UN
4O Start THEHLATHE
3PINDLE Reakin 0ROCEDURES
4O Perform the Breakin PROCEDURE
++#
#4/. /0%2!4/.3
Ooseo Hair Andn Clothing
8jX`@Zn 9ZVY7adl=VbbZg
7gZV`Zg7VgdeidcVa
4O Remove the CHUCK
5NPLUG THEHLATHE
#
Damage Toothehchuck ORRLATHE
4O Installtthehthreejawescroll CHUCK 5NPLUG THEHLATHE
4O Load AAWORKPIECE
2EVERSING *AWS
4O REVERSEETHEHJAWS
OUR*AW NDEPENDENTT#HUCK
Igure ?Vli\iZcc\hZfjZcXZ#
Aceplate
Clamping Applicationcwill NOTOFAIL
4O INSTALLTAATAPEREDEDRILLICHUCK
4AILSTOCK
4O Operate the TAILSTOCK
4O OPERATERTHEHTAILSTOCKSQUILL
4O Install the Dead Center in the SPINDLE
4O Install a Dead or Live CENTER
#ENTERS
#UTTING 3HALLOW
HZiHXgZl Igure IVahidX`dhZiVYjhibZcih#
DhZiHXVaZ 6YjhibZciHXgZl Igure DhZihXVaZ#
4O Align the TAILSTOCK
EaVXZiZakZXZciZgciZiVahidX`#
AViZ9d\ Igure 8ZX`c\iVahidX`Va\cbZci#
BZVhjgZiZhidX`liVbXgdbZiZg#
6IEWED &ROM !BOVE
3TEADY 2EST
4O INSTALLUSE THEHSTEADYAREST
Ollow 2EST
3ETTING #OMPOUND 3LIDE
OUR7AY 4OOL 0OST
4O SET the Angular POSITION
4O Loadathehtool POST
APA2EMOVAL 3ETTING
WE DONgT Recommendm Attempting TOO Replacee IT
4O Remove the GAP
4O Determineethe NEEDEDD20-
#UTTINGT3PEEDEXX 20 $IAMETER of #UTU
4O Engage the Power FEED
0OWER &EED
Igure ZZYYgZXidchZaZXidg#
Igure ZZYGdY$AZVYHXgZlHZaZXidg#
4
#
4XX4 XX4
4O SET UP FORRCUTTINGNTHREADS
4HREAD 3ETTINGS
IZYZhgZYigZVY#
4O Change the GEARS
Igure #
AddhZciZZmcjih!iZbh!VcYiZ
4O CUT THREADS
4HREADING /PERATION
NDICATORC3CALE
#4/. !##%33/2%3
#ITRUS $EGREASER
&ACE 3HIELD
$UST 3EALED 3AFETY Lasses
4APER !TTACHMENT for the ,ATHE
1UICK#HANGE #OLLET #LOSER
-EASUREMENT 4OOL 3ET
Igure =+,%=HHHfjVgZIdda7ih#
0C0REROUND 4OOLOITI3ET
0C#ARBIDEE4IPPED 4OOLOITI3ET
Igure .,,,%EX#8VgWYZIddaHZi#
$OUBLE %NDED Oring AR
#UTU/FFFOLDER Withtlade
0C+NURLING 4OOLO3ET
-4,IVE #ENTERR3ET
Igure &%,%AkZ8ZciZgHZi# +&m%ZVg=ZVYAViZ
to 3WING 1UICKI#HANGE 4OOL 0OST 3ET
Igure *+.%FjX`8Vc\ZIddaEdhiHZi#
#4/. -!.4%.!.#%
3CHEDULE
#LEANING
5NPAINTED #AST RON
6egdcDa
\iaVhh
Igure FjX`XVc\Z\ZVgWdmXdkZg#
IlddaedgihhZZ&IGURE #
#4/. 3%26#%
Bout 3ERVICE
4ROUBLESHOOTING
39-04/- 33,% #!53% #/22%#46%6!#4/.
GZadXViZVhgZfjgZY#
0AGE #
4O ADJUSTUTHEHBACKLASH
#ROSSS&EED Acklash
4O ADJUSTUTHEHSADDLEEGIB
4O Adjust THEHCROSSOSLIDEIGIB
4O Adjustuthehcompoundnrest GIB
IBS
2EPLACING 4IGHTENING 6ELT
4O Adjust the Tailstock LOCK
4O REPLACELTHEH6BELTSEON THEHLATHE
Lectrical #OMPONENTS
?d\ 7jiidc
EADSTOCKKEARSA
EADSTOCKKEARSA
Eadstock #ASE
Athehed
EARBOXX#ASE
EARBOXX#OMPONENTS
#HANGE EARR!SSEMBLY
EAR ,EVER !SSEMBLY
Pron #ASE
Pronnears
4HREAD $IAL
#ARRIAGE !SSEMBLY
#ROSS 3LIDE !SSEMBLY
4AILSTOCK !SSEMBLY
4AILSTOCK ,OCK !SSEMBLY
Ollow and 3TEADYA2EST !SSEMBLIES
Lectrical #OMPONENTSSANDD!CCESSORIES
#$!
3TANDA#OMPONENTS
3AFETY ,ABELS
22!.49 !.$ 2%452.3
=dlYYndjaZVgcVWdjijh4 TTTT 6YkZgihZbZci Tttt gZcY
TTTT 8VgY9ZX` Tttt LZWhiZ TTTT DiZg
8VWcZiBV`Zg
IdYVn»h=dbZdlcZg
EaVXZ HiVbe =ZgZ
$5342!, .# 0/ /8 %,,.!- 7!
Page
#ALL 4ODAYD&ORO