SECTION 4: ASSEMBLY

Beginning Assembly

!

Disconnect power to the

machine when perform-

ing

any

maintenance,

 

assembly

or

adjust-

 

ments. Failure to do this

 

may

result in

serious

 

personal injury.

 

Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.

Wear safety glasses during the entire assem- bly process. Failure to comply may result in serious personal injury.

Some metal parts may have sharp edges on them after they are formed. Please examine the edges of all metal parts before handling them. Failure to do so could result in injury.

Most of your Ultimate Series Jointer has been assembled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps. Please follow along in the order presented here.

TOOLS REQUIRED: You will need a high quality square, 45° angle gauge, a long straightedge, 11/13mm open end wrench, and a 8, 6, 5, 4 and 3mm Allen® wrench.

Ultimate Series Jointers

Fence

NOTICE

DO NOT slide the fence across the outfeed table. Scratching will result.

To install the fence assembly:

1.Using (2) M12-1.75 x 35 cap screws, (2) M12 washers, and (2) 58" I.D. x 3mm thick x 38mm O.D. special washers, attach the fence base support to the jointer assembly as shown in Figure 3. Make sure the special washers are between the fence base support and the join- ter assembly. The 2 washers go between the cap screw head and the jointer assembly. Tighten securely.

2.Make sure the 10 x 8 x 260mm key is fitted into the key way on the fence base support as shown in Figure 4.

The fence assembly is a heavy part. Seek assistance when lifting it onto the fence base support.

Fence Base Support

Figure 3. Attach fence base support to jointer

assembly.

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Grizzly G9860ZX, G9861 instruction manual Beginning Assembly, Fence

G9860ZX, G9861, G9860 specifications

The Grizzly G9859, G9860, G9861, and G9860ZX are an impressive lineup of high-quality, precision-engineered woodworking machines designed for both hobbyists and professional woodworkers. These machines embody Grizzly's commitment to advanced technology and innovative design, making them essential tools in any woodshop.

The G9859 is a versatile horizontal band saw that offers users enhanced cutting capabilities with its powerful motor and robust construction. One of its standout features is the precision-machined guide system, which ensures accurate cuts every time. The saw's adjustable cutting height and width settings allow it to handle a variety of materials, making it ideal for both intricate and large-scale projects. The G9859 also comes equipped with a heavy-duty steel frame that minimizes vibration, promoting smooth operation.

Next in the lineup is the G9860, a remarkable vertical band saw that excels in both performance and user-friendliness. Featuring an oversized cast iron table, the G9860 provides ample workspace for larger projects. The table can be easily adjusted for bevel cuts, making it a versatile choice for woodworkers looking to enhance their skill set. The saw’s integrated light and adjustable blade guards improve visibility and safety while working.

The G9861 is a powerful jointer that offers professional-grade performance. With its quick-adjust infeed and outfeed tables, this machine makes jointing boards a breeze. The G9861 features a helical cutter head, ensuring a cleaner cut and minimizing noise during operation. This feature is particularly beneficial for users looking for a finish quality that stands out in any woodworking project.

Lastly, the G9860ZX combines the features of a table saw and a cabinet saw, catering to users who need both functionalities. Its robust construction, paired with an impressive motor capacity, allows for smooth and efficient cuts. The G9860ZX is designed with a quick-release fence system, making adjustments fast and easy.

Overall, the Grizzly G9859, G9860, G9861, and G9860ZX represent the forefront of woodworking technology. With features that prioritize precision, safety, and ease of use, these machines are excellent additions to any workshop, whether for small projects or large-scale production runs. With Grizzly's reputation for quality, users can trust these models to deliver performance that meets and exceeds expectations in woodworking applications.