ASSEMBLY INSTRUCTIONS
REMOVAL & INVENTORY
1.Remove your new wagon from the carton.
2.Make sure all parts are present and in good condition.
FRONT SUPPORT ASSEMBLY
1.Insert the yoke into the front axle support by sliding the top hole of the yoke onto the pivot post on the front axle support. Place the 10mm flat washer on the pivot post and slide the cotter pin in the pre drilled hole and spread. Bolt the center front axle brace and yoke to the bottom of the front axle support
with the
Front axle support
Center front axle brace
Yoke
Steering
Connector
Figure 1. Front axle assembly detail.
2.Bolt the steering connector to the steering arms of the front axle support and the yoke using M8-1.25 x 15 shoulder bolts, 6mm flat washers and lock nuts.
3.Mount the front axle assembly to the end of the bed with the corresponding bolt pat- tern using M8-1.25 x 20 carriage bolts, 8mm washers and lock nuts.
REAR SUPPORT ASSEMBLY & WHEELS
1.Loosely assemble the rear axle support to the bed using
2.Slide the left and right rear axle braces onto the rear axles and bolt the opposite ends of the braces to the bed using
riage bolts, 8mm washers and lock nuts. See
Figure 2
3.Tighten the rear axle support.
Figure 2. Rear and front axle assemblies
4.Slide a wheel spacer bushing, part 22, on each axle.
5.Slide a wheel onto each axle with the valve stems to the outside and fasten using the M12-1.75 acorn nuts, 12mm flat washers and lock washers.
FOLDING SIDES
1.Using the panel assembly pins, fasten the hinges of the side panels to the bed, with the side panel hinges on the outside.
2.Fasten the hinges of the front panel to the end with the front axle assembly using the panel assembly pins.
3.Fasten the hinges of the back panel to the end with the rear axle support using the panel assembly pins.
PULL HANDLE
1.Slide the plastic coupling on to the pull handle, making sure the holes are correctly aligned.
2.Place the pull handle and plastic coupling into the yoke and insert the
If you need additional help with this procedure, call our service department at: (570)