TABLE OF CONTENTS
1. SAFETY PAGE
SAFETY RULES FOR ALL TOOLS....................................................................................................................2-3
ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS..............................................................................4
AVOIDING KICKBACK ..........................................................................................................................................5
SAFETY ACCESSORIES ..................................................................................................................................5-6
2. INTRODUCTION
COMMENTARY ....................................................................................................................................................7
3. CIRCUIT REQUIREMENTS
G1023Z..................................................................................................................................................................8
G1023ZX................................................................................................................................................................9
G1023ZX3............................................................................................................................................................10
GROUNDING ......................................................................................................................................................11
EXTENSION CORDS ..........................................................................................................................................11
4. MACHINE FEATURES
TERMS & DEFINITIONS................................................................................................................................12-13
MAIN FEATURES................................................................................................................................................13
5. SET UP
UNPACKING........................................................................................................................................................14
PIECE INVENTORY ......................................................................................................................................14-15
HARDWARE RECOGNITION CHART................................................................................................................16
CLEAN UP ..........................................................................................................................................................17
SITE CONSIDERATIONS....................................................................................................................................17
BEGINNING ASSEMBLY ....................................................................................................................................18
EXTENSION WINGS......................................................................................................................................18-19
FENCE & RAILS..................................................................................................................................................19
SWITCH ..............................................................................................................................................................19
DUST HOOD........................................................................................................................................................20
MOTOR COVER..................................................................................................................................................20
MOTOR BRACE ..................................................................................................................................................21
GUARD BRACKET..............................................................................................................................................21
HANDWHEEL......................................................................................................................................................22
TABLE INSERT....................................................................................................................................................22
SAW BLADE........................................................................................................................................................23
BLADE GUARD/SPLITTER............................................................................................................................23-25
MITER GAUGE....................................................................................................................................................26
START UP............................................................................................................................................................27
RECOMMENDED ADJUSTMENTS ....................................................................................................................27
6. OPERATIONS
BLADE SELECTION ......................................................................................................................................28-29
CROSSCUTTING ................................................................................................................................................30
RIPPING ..............................................................................................................................................................31
DADO OPERATIONS ....................................................................................................................................32-34
RABBET OPERATIONS ................................................................................................................................34-37
7. MAINTENANCE
GENERAL............................................................................................................................................................38
LUBRICATION ....................................................................................................................................................39
TABLES................................................................................................................................................................39
V-BELT............................................................................................................................................................39-40
MAINTENANCE LOG ..........................................................................................................................................41
8. SERVICE AGREEMENT
45˚ & 90˚STOPS..................................................................................................................................................42
BLADE PARALLELISM ..................................................................................................................................43-44
BLADE ALIGNMENT......................................................................................................................................45-46
WIRING DIAGRAM ........................................................................................................................................47-49
9. CLOSURE....................................................................................................................................................................50
DATA SHEET ............................................................................................................................................................................51
PARTS BREAKDOWNS & LIST............................................................................................................................................52-54
TROUBLESHOOTING................................................................................................................................................................55
PUSH STICK PATTERN............................................................................................................................................................57
WARRANTY AND RETURNS ..............................................................................................................................................58-60