Harbor Freight Tools 90160 operating instructions Assembly continued, Operation

Models: 90160

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Assembly (continued)

Note: You will need a 7/16” open end wrench and a flat screwdriver (both not included).

Refer to FIGURES 1, 2, & 3, on page four and the Assembly Drawing on page 7.

1.Bolt the Bottom Tray (B) to all four Posts (C) using (16) 1/4-20 x 1/2” machine screws and nuts.

2.Working your way up the Posts (C) from the bottom, attach the two middle Upper/Middle Trays (A) to the posts using (16) 1/4-20 x 1/2” machine screws and nuts per tray. Do not attach two of the bolts on each side for the Handle. See “Position 1” in FIGURE 1 on page 4.

3.Bolt the Upper, Upper/Middle Tray (A) to the Posts (C) using (16) 1/4-20 x 1/2” machine screws and nuts.

Note: When mounting the Castors (next step) make sure the Swivel Castors (F) are mounted on the same side as the Handle.

4.Refering to the Detail insert on the Assembly Drawing on page 7 and FIGURE 2), place one of the Castor Mounting Plates (D) between the Castor Plate ( FIGURE 2) and the Bottom Tray (B). Hold one of the Swivel Castors (F) so that the holes match up and attach with (16) 1/4-20 x 1/2” machine screws, (16) split washers, and (16) nuts (see the Detail insert on the Assembly Drawing on page 7 and FIGURE 2). Repeat with the other

Swivel Castor (F) making sure it is on the same side as the Handle will be.

5.Mount the two Rigid Castors (E) on the opposite side using the same instructions above in number 4.

6.At “Position 1” in FIGURE 1 on page 4, bolt one Handle Bracket (G) through the Post (C) and the Upper/Middle Tray (A) and secure it using 1/4-20 x 1/2” machine screws and nuts. (See Handle Detail in FIGURE 1).

7.Insert the Handle Tube (H) in the attached Handle Bracket (G). Then, place the second Handle Bracket (G) onto the Handle Tube (H) and bolt to the other side of the

Post (C) and the Upper/Middle Tray (A) and secure it using 1/4-20 x 1/2” machine screws and nuts.

8.Tighten all nuts and bolts.

Operation

For maximum safety:

1.Do not exceed the weight capacities listed in the Specifications chart on page 2.

2.Do not allow children or pets to ride on the Cart.

3.Only operate and park the Cart on flat, dry, level surfaces.

4.This Cart was designed to be pushed by an operator, walking slowly behind the unit. Make sure the Swivel Castors (F) are on the same side as the Handle.

Warning! Weight on all four of the Trays must be evenly distributed and balanced.

SKU 90160

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Harbor Freight Tools 90160 operating instructions Assembly continued, Operation