Selecting the Correct Welding Rod
1. Welding rods are available in a variety of alloys, sizes and fluxes for various welding applications. Be sure you are using the correct welding rod before working.
Note: Welding rods are variously referred to as “Electrodes”, “Rods”, and “Sticks”. Do not confuse these with “MIG Wire” which is used in a different process.
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Hold the workpieces in place with an appropriate and secure clamping system
Test fit the workpiece prior to welding to assure it will assemble properly.
1. For successful welding the workpiece must be clean: free of corrosion, dirt and grease. .
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Additional Equipment Recommended for Safe and Successful Welding
1. Always wear heavy protective gloves when welding, to protect yourself from sparks, splatter and hot workpieces.
. If welding overhead, always wear protective leather welder’s jacket and overalls.
3. Always wear sturdy shoes or boots for protection against splatter, and to provide insulation from the ground.
4. Always wear a protective face shield, with UV and IR rated filters matching the pro- cess and amperage you will be using. The helmet should have a clear splatter shield to protect the filter.
5. You will need a slag hammer to chip slag off the surface of the weld.
6. You will need a stainless steel scratch brush for each type of material you weld, e.g.. Steel, Stainless, Aluminum, etc.
7. A skull cap or beanie will protect your hair while wearing the helmet.
8. You will need an assortment of locking pliers, clamps, and fixtures to hold your work- pieces for accurate joining.
Preparing the Workpiece for Welding
Always be aware of the risk of fire caused by sparks and splatter.
Be aware of your surroundings and hazards caused by debris, tools, equipment, etc.
Always unplug the power line before servicing this equipment.
3. Avoid contacting other electrical equipment in the area, such as hoists, grinders, etc. 4.
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General Workplace Cautions
1.Prepare and maintain a safe, uncluttered workplace.
. Make sure the welding ground circuit is direct to the work. Be wary of hoist chains, cables, scaffolding, etc.
