ty Safe

Weld Problems

Penetration (Workpiece Heat Control)

Excess Penetration or

Proper Penetration

Inadequate Penetration

burn-through

Weld is visible underneath and

Weld does not contact the joint

Weld droops on top and

bulges slightly on top.

fully, just on the surface.

underneath, or falls through

 

 

entirely, making a hole.

 

 

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Tipsing

Possible Causes and Solutions

1.Workpiece overheating: Reduce wire feed speed. Use MIN setting.

2.Welding speed too slow:

Increase welding speed and ensure that welding speed is kept steady.

3.Excessive material at weld: Reduce wire feed speed.

Weld Not Adhering Properly

Gaps present between weld and previous bead or between weld and workpiece. See areas below.

Possible Causes and Solutions

1.Incorrect welding technique: Maintain 1/2” or less stickout.

Keep arc on leading edge of weld puddle. Hold gun at proper angles.

2.Insufficient weld heat:

Reduce welding speed. Use MAX setting.

3.Workpieces too thick/close:

Bevel thick workpieces, allow slight gap, and weld in several passes.

4.Insufficient weld material:

Increase wire feed speed.

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Profile

View

Possible Causes and Solutions

1.Incorrect welding technique:

Place stringer bead at correct place in joint. Adjust workpiece position or weld angle to permit proper welding to bottom of piece.

Pause briefly at sides during weave bead.

Keep arc on leading edge of weld puddle. Hold gun at proper angles.

2.Insufficient weld heat:

Increase current and/or wire feed speed.

3.Dirty workpiece:

Clean workpiece down to bare metal.

4.Insufficient weld material:

Increase wire feed speed.

Bend at Joint

Profile

view

Possible Causes and Solutions

1.Improper clamping: Clamp workpieces securely.

Make tack welds to hold workpieces.

Excessive heat:

Weld a small portion and allow to cool before proceeding.

Increase weld speed. Reduce wire feed speed.

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For technical questions, please call 1-800-444-3353.

SKU 98871

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Harbor Freight Tools 98871 operating instructions Weld Problems, El c W Basi, ElW Ec Servi

98871 specifications

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