Heat Controller 10, 12.5 TON, 7.5, 8.5 installation instructions

INSTALLATION INSTRUCTIONS

PACKAGE AIR CONDITIONERS FEATURING EARTH-FRIENDLY

R410A REFRIGERANT

PCG SERIES 6, 7.5, 8.5, 10 & 12.5 TON [21.1, 26.4, 29.9, 35.2 & 44 kW]

60 HZ MODELS

92-21916-45-00

[ ] Designates Metric Conversions

THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALI-

FIED, LICENSED SERVICE PERSONNEL FOR PROPER INSTALLA-

TION, ADJUSTMENT AND OPERATION OF THIS UNIT. READ

THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING

INSTALLATION OR OPERATION. FAILURE TO FOLLOW THESE

INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION,

ADJUSTMENT, SERVICE OR MAINTENANCE POSSIBLY RESULT-

ING IN FIRE, ELECTRICAL SHOCK, PROPERTY DAMAGE, PER-

SONAL INJURY OR DEATH.

WARNING

DO NOT DESTROY

PLEASE READ CAREFULLY AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

Recognize this symbol as an indication of Important Safety Information!

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HEAT CONTROLLER

Contents

Main HEAT CONTROLLER INSTALLATION INSTRUCTIONS DO NOT DESTROY PLEASE READ CAREFULLY AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. ! I. TABLE OF CONTENTS II. INTRODUCTION III. CHECKING PRODUCT RECEIVED IV. EQUIPMENT PROTECTION FROM THE ENVIRONMENT V. SPECIFICATIONS CAUTION RETURN* FIGURE 1 FIGURE 2 [ ] Designates Metric Conversions FIGURE 3 FIGURE 4 BOTTOM VIEW FIGURE 5 *RECOMMENDED DUCT DIMENSIONS ARE 26 Page Page NOM. SIZES 6-1212TONS [21.1-43.9 kW] Page ELECTRICAL DATA - PCG VI. INSTALLATION Page VII. DUCTWORK VIII. FILTERS VIX. CONVERSION PROCEDURE X. CONDENSATE DRAIN XI. ELECTRICAL WIRING XII. INDOOR AIR FLOW DATA XIII. CRANKCASE HEAT (OPTIONAL) XIV. PRE-START CHECK XV. STARTUP XVI. OPERATION COOLING MODE HEATING MODE XVII. MISCELLANEOUS REPLACEMENT PARTS XVIII. AIRFLOW DATA TABLES AIR-FLOW PERFORMANCE 6 TON MODELS [ ] Designates Metric Conversions AIRFLOW CORRECTION FACTORS 6 TONS [21.10 kW] COMPONENT AIR RESISTANCE, IWC 6 TONS [21.10 kW] AIR-FLOW PERFORMANCE 7.5 TON MODELS AIRFLOW PERFORMANCERKNB- SERIES NOTE: Add component resistance to duct resistance to determine total external static pressure. [ ] Designates Metric Conversions NOTES: 1. Multiply correction factor times gross performance data. 7.5 TON [26.4 kW] AIRFLOW PERFORMANCERKKB/RKMB- [ ] Designates Metric Conversions NOTES: 1. Multiply correction factor times gross performance data. NOTE: Add component resistance to duct resistance to determine total external static pressure. 8.5 TON [29.9 kW] AIRFLOW PERFORMANCERKKB/RKMB/RKNB- [ ] Designates Metric Conversions NOTES: 1. Multiply correction factor times gross performance data. NOTE: Add component resistance to duct resistance to determine total external static pressure. COMPONENT AIR RESISTANCE, IWC 10 TON [35.2 kW] AIRFLOW PERFORMANCERKKB/RKMB- SERIES [ ] Designates Metric Conversions NOTES: 1. Multiply correction factor times gross performance data. NOTE: Add component resistance to duct resistance to determine total external static pressure. [0.077] AIRFLOW PERFORMANCERKKB/RKMB- SERIES 3800 [1793] 4000 [1888] 4200 [1982] 4400 [2076] XIX. HEATER KIT CHARACTERISTICS TABLE A 208/240V 3 PHASE HEATER KIT CHARACTERISTICS (continued) TABLE B 208/240V 3 PHASE HEATER KIT CHARACTERISTICS (continued) TABLE C 480V 3 PHASE ! XX. TROUBLE SHOOTING CHART Page Page Page Page FIGURE 16 SYSTEM CHARGE CHART - REFRIGERANT 410A -B072, CIRCUIT 1 92-102259-06-00 XXII. CHARGING CHARTS -072, CIRCUIT 1 FIGURE 17 -085, CIRCUIT 1 SYSTEM CHARGE CHART - REFRIGERANT 410A -B085, CIRCUIT 1 92-102259-07-00 FIGURE 18 -090, CIRCUITS 1 & 2 SYSTEM CHARGE CHART - REFRIGERANT 410A -B090, CIRCUITS 1 & 2 100 105 110 115 120 125 130 135 140 145 150 155 160 165 200 FIGURE 19 -102, CIRCUITS 1 & 2 FIGURE 20 -120, CIRCUITS 1 & 2 -B120, CIRCUIT 1 -B120, CIRCUIT 2 -B120, CIRCUITS 1 & 2 FIGURE 21 -150, CIRCUITS 1 & 2 -B150, CIRCUIT 1 -B150, CIRCUIT 2 -B150, CIRCUITS 1 & 2