Hitachi RAC-14KH2 installation manual Safety Precaution, Indoor Unit, Outdoor Unit, Indoorunit

Models: RAC-14KH2 RAS-14KH2

1 2
Download 2 pages 9.02 Kb
Page 1
Image 1
FOR SERVICE PERSONNEL ONLY
Connecting cords, pipe and drain hose must be laid together with Vinyl tape.

FOR SERVICE PERSONNEL ONLY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Carefully read through the procedures of proper

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

installation before starting installation work.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The sales agent should inform customers regarding

SPLIT UNIT AIR CONDITIONER

 

 

 

 

the correct operation of installation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INSTALLATION MANUAL

 

 

 

 

Tools Needed For Installation Work

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+ –

Screwdriver Measuring Tape

Knife

Indoor Unit

 

Outdoor Unit

 

 

Saw

ø 65mm Power Drill Hexagonal Wrench

 

 

 

 

 

 

 

Key (

4mm) Wrench (14, 17, 22mm)

Gas

RAS-14KH2

 

RAC-14KH2

 

 

Leakage Detector

Pipe Cutter Putty

Vinyl

 

 

 

Tape

Pliers

Flare Tool

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SAFETY PRECAUTION

THE CHOICE OF MOUNTING SITE (Please note the following matters and obtain permission from customer before installation).

 

 

!

WARNING

 

 

!

WARNING

 

The unit should be mounted at stable, non-vibratory location which

 

The Outdoor unit must be mounted at a location which can sup-

 

 

can provide full support to the unit.

 

 

port heavy weight. Otherwise, noise and vibration will increase.

INDOORUNIT

 

!

CAUTION

OUTDOORUNIT

 

!

CAUTION

No nearby heat source and no obstruction near the air outlet is

Do not expose the unit under direct sunshine or rain. Besides, ventilation

 

allowed.

 

 

must be good and clear of obstruction.

The clearance distances from top, right and left are specified in

The air blown out of the unit should not point directly to animals or plants.

 

 

 

 

smoke.

 

 

 

figure below.

 

 

The clearances of the unit from top, left, right and front are specified in

 

The location must be convenient for water drainage and pipe

 

 

figure below. At least 3 of the above sides must be open air.

 

 

connection with the Outdoor unit.

 

Be sure that the hot air blown out of the unit and noise do not disturb the

 

 

 

 

neighbourhood.

 

 

To avoid interference from noise please place the unit and its

 

 

 

 

 

Do not install at a location where there is flammable gas, steam, oil and

 

 

remote controller at least 1m from the radio, television and inverter

 

 

 

 

 

 

 

 

 

type fluorescent lamp.

 

 

The location must be convenient for water drainage.

 

To avoid any error in signal transmission from the remote controller,

 

 

 

Place the Outdoor unit and its connecting cord at least 1m away from the

 

 

please put the controller far away from high-frequency machines

 

 

 

 

 

antenna or signal line of television, radio or telephone. This is to avoid

 

 

and high-power wireless systems.

 

 

 

 

 

 

noise interference.

 

 

The installation height of indoor unit must be 2.3m or more in a

 

 

 

 

 

Do not install outdoor unit facing strong wind direction. It may damage the

 

 

non public area.

 

 

 

fan motor.

 

Read the safety precautions carefully before operating the unit.

The contents of this section are vital to ensure safety. Please pay special attention to the following sign.

!WARNING ........ Incorrect methods of installation may cause death or serious injury.

!CAUTION ......... Improper installation may result in serious consequence.

Be sure that the unit operates in proper condition after installation. Explain to customer the proper way of operating the unit as described in the user’s guide.

Names of Indoor Components

No.

Item

Qty

 

Hanger

 

1

 

1

 

Screw for Hanger

 

23

 

6

 

The Length of Indoor Unit

 

Figure showing the Installation

 

! CAUTION

 

 

 

 

Connecting Cord

 

of Indoor and Outdoor Unit.

 

The installation height

 

 

 

 

 

 

 

 

 

 

 

0.8m

 

1.5m

 

 

 

of indoor unit must be

 

 

 

 

 

2.3m or more in a non

 

 

 

 

 

 

 

 

 

 

 

public area.

Direction of Piping

 

 

! WARNING

 

Please request your sales agent or qualified technician to install your unit. Water leakage, short circuit or fire may occur if you

 

 

do the installation work yourself.

 

 

 

 

 

 

Please observe the instructions stated in the installation manual during the process of installation. Improper installation may

 

 

cause water leakage, electric shock and fire.

 

 

 

 

 

 

Make sure that the units are mounted at locations which are able to provide full support to the weight of the units. If not, the

 

 

units may collapse and impose danger.

 

 

 

 

 

 

Observe the rules and regulations of the electrical installation and the methods described in the installation manual when

 

 

dealing with the electrical work. Use power cables approved by the authorities of your country.

 

 

 

 

 

 

Be sure to use the specified wire for connecting the indoor and outdoor units. Please ensure that the connections are tight

 

 

after the conductors of the wire are inserted into the terminals. Improper insertion and loose contact may cause over-heating

 

 

and fire.

 

 

 

 

 

Please use the specified components for installation work. Otherwise, the units may collapse or water leakage, electric shock

 

 

and fire may occur.

 

 

 

 

 

 

Be sure to use the specified piping set for R410A. Otherwise, this may result in broken copper pipes or faults.

 

 

 

 

 

When installing or removing an air conditioner, do not allow air or moisture to remain in the refrigeration cycle. Otherwise,

 

 

pressure in the refrigeration cycle may become abnormally high so that a rupture may be caused.

 

 

 

 

 

Be sure to ventilate fully if a refrigerant gas leak while at work. If the refrigerant gas comes into contact with fire, a poisonous

 

 

gas may occur.

( 4 . 1 x 3 2 )

 

Holder for Remote

 

4Controller

1

AAA Size Battery

5 SPLIT UNIT AIR CONDITIONER 2

Screw for holder of

Remote Controller

6

2

( 3 . 1 x 1 6 )

Remote Controller

7

1

Purifying Filter

 

 

1

8Holder

 

 

1

Horizontally perpendicular to the unit

Connection

There are 4 directions allowed, namely, horizontally perpendicular to the unit, vertically down from right, horizontally out from right and horizontally out to left.

Don’t form the piping downward at the left of the unit.

Dimension of Mounting Stand

of the Outdoor unit

(unit : mm)

mounting stand

57

10

 

 

 

 

 

 

320

340

 

 

20

 

12

 

(10)

 

35

 

 

500

124

 

 

 

Be sure to completely seal any gap with putty.

 

 

 

0.45m

 

 

above 300mm

 

above

 

 

 

 

must not bend

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Maximumpipe length 15m

Minimumpipe length 5m

above 50mm

2

 

1

above 100mm

above 100mm

2,300mm or more

 

 

 

6

 

 

 

 

5

4

 

 

 

 

The indoor piping should be

 

3

 

Plug

 

insulated with the enclosed

 

 

 

 

 

insulation

pipe. (If the

 

 

 

insulator

is

insufficient,

 

 

 

please use

commersial

 

After completion of installation work, check to make sure that there is no refrigeration gas leakage. If the refrigerant gas leaks

 

 

into the room, coming into contact with fire in the fan-driven heater, space heater, etc., a poisonous gas may occur.

 

 

 

 

 

Unauthorized modifications to the air conditioner may be dangerous. If a breakdown occurs please call a qualified air conditioner

 

 

technician or electrician. Improper repairs may result in water leakage, electric shock and fire, etc.

 

 

! CAUTION

 

 

 

 

A circuit breaker or fuse must be installed. Without a circuit breaker or fuse the danger of electric shock exists.

 

 

A main switch with a contact gap of more than 3mm has to be installed in the power supply line to the outdoor unit.

Do not install the unit near a location where there is flammable gas. The outdoor unit may catch fire if flammable gas leaks around it.

Please ensure smooth flow of water when installing the drain hose.

Piping shall be suitable supported with a maximum spacing of 1m between the supports.

products).

The difference in height

Names of Outdoor Components

No.9

Bush

Item

Qty

!0

Drain Pipe

 

12

 

Bush

 

 

above 200mm

(above 50mm when ) installed on the ceiling of balcony

above 100mm

INSTALLATION MANUALIndoor Unit above 700mm

 

between the indoor and

 

outdoor

unit should be

 

kept max 5m.

above 100mm

The connecting pipe, no

matter

big or small,

give clearance as

should

all be insulated

wide as possible

with insulation pipe and

 

then wrapped with vinyl

 

tape. (The insulator will

 

deteriorate if it is not

 

wrapped with tape).

above 200mm

The connection of insulated

 

drain hose.

 

 

inner diameter ø 16mm

1

Please use insulated drain hose for the indoor piping (commercial product).

1Installation of Hanger, Wall Penetration and Installation of Protection Pipe

2 Installation of the Indoor Unit

INSTALLATION OF REFRIGERATING PIPES AFTER CONNECTION

!CAUTION

The draining of the water container inside the indoor unit can be done from the left. Therefore the hanger must be fixed horizontally or slightly tilted towards the side of drain hose. Otherwise, condensed water may overflow the water container.

Direct Mounting On The Wall

Please use hidden beams in the wall to hold the hanger.

 

 

200mm

125mm

 

 

 

 

125mm

 

280mm

45mm

 

80mm

 

45mm

 

 

60mm

 

 

115mm

 

 

780mm

Level

 

 

 

VERTICALLY DOWNWARD PIPING

Preparation

Connect connecting cord.

Pull out the pipe, connecting cord and drain hose.

Installation

The upper part of the Indoor unit is hanged on the hanger.

The projection at the lower part of the Indoor unit is hooked onto the hanger.

 

Hanger

 

1 Hanger

 

 

 

Refrigerating

Lift the body

 

!

CAUTION

 

of the unit

 

Please pull the lower part of

 

Pipe

upwards and

 

 

 

the Indoor unit outwards to

 

 

then force it

 

 

 

downwards.

 

check if the unit is hooked

Protection

 

2

onto the

hanger. Improper

 

installation may cause

Pipe

Drain Hose Connecting

 

Projection

vibration and noise.

 

Cord

 

The refrigerating pipes should be adjusted to fit into the hole on the wall and then ready for further connection.

The terminals of 2 connected pipes must be covered with insulator used for terminal connection. Then the pipes are wrapped with insulation pipe.

Connect the connecting cord after removing electrical cover. (Refer to “CONNECTION OF POWER CORD”)

After adjustment, fit the connecting cord and pipes into the space available under the indoor unit. Use holder to hold them tight.

8 Holder

Insulation pipe (must be wrapped with vinyl tape at every 120mm).

Holder can be attached at the either of 2 places. Please select the easier position.

Drain hose

Connecting cord

Pipe

!CAUTION

The rubber strap used for fixing the insulator should not be tied with great force. Otherwise, this will damage heat insulation and causes water condensation.

Pipe

Rubber strap tied with great force

INDOOR UNIT

 

450mm

Hanger

 

 

 

Mark

 

Screw for Hanger

 

 

Please use more

Line

 

than 4 screws.

Weight

Hole for pipe

 

 

Procedures of Installation and Precautions

Procedures to fix the hanger.

1. Drill holes on wall.

2. Push plug into the holes.

3. Fix the hanger on wall

(As shown below)

(As shown below)

with 4.1 x 32 screw

 

 

(As shown in figure below)

Ceiling

Wall

 

 

above 50mm

1

Hanger

Plug

 

 

 

 

2

Screw

 

32mm

 

Wall

 

 

 

4.1 x 32 Screw

 

 

 

HOW TO REMOVE INDOOR UNIT

Push up the (PUSH) sections at the

bottom of the indoor unit and pull the

 

bottom plate towards you. Then the

 

claws are released from the stationary

 

plate.

 

(The (PUSH) sections are indicated by

[Push] mark positions

2 arrows in the right figure)

HORIZONTAL PIPING

Preparation

Change of Drain Hose and Installation Procedures.

Exchange the location of drain hose and drain cap during horizontal piping as shown in figure below. Be sure to plug in the drain hose until the insulating material folds upon itself.

Please use pliers to pull out the drain cap.

(This is an easier way to remove the drain cap).

THE CONNECTION OF REFRIGERATING PIPE DURING THE INSTALLATION OF INDOOR UNIT

 

Preparation To Install Refrigerating Pipes

 

! CAUTION

The refrigerating pipes and connecting cord

Please fix in the plastic core

 

transform and are attached.

after flaring to avoid plastic

The end of the refrigerating pipes are at locations

chips entering the pipes.

 

marked with “ ￿ ” symbol.

 

 

 

 

 

below

 

 

 

5mm

 

Please bend at a small

 

radius to form an arc

 

 

0.85m

 

 

 

Installation

 

 

Hang the Indoor unit onto the hanger. Use the temporary stand

Projection

at the back of the Indoor unit to push its lower part 15cm

 

forwards.

 

Hook

 

 

 

Place the drain hose through the hole on the wall.

Wrap the refrigerating pipes with insulation pipe after connecting refrigerating pipe.

Procedures to fix the holder of remote control.

1. Drill holes on wall.

2. Push plug into the holes.

(As shown below)

(As shown below)

Wall

 

3 Remote

 

 

Control

 

 

Holder

 

 

5

Screw

20mm

Plug

 

 

 

Wall Penetration and Installation of Protection Pipe

Drill a ø 65mm hole on

wall which is slightly tilted

 

Indoor

 

 

Outdoor

 

! WARNING

towards the outdoor side.

 

 

 

 

 

 

 

Seal with

 

2 ~ 5mm

 

 

Be sure that the wire is not

Drill

the

wall

at

a

small

 

 

 

 

 

putty

 

Seal with

angle.

 

 

 

 

 

 

 

 

putty

in contact with any metal

 

 

 

 

 

 

 

 

in the wall. Please use the

Cut

the

protection

pipe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

protection pipe as wire

according to

the

wall

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

passing through the hollow

thickness.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

part of the wall so as to

Empty gap in the sleeve

 

 

 

 

 

 

 

 

prevent the possibility of

of protection pipe should

Protection

WALL

 

 

 

 

damaged by mouse.

be completely

sealed

 

 

 

 

 

Unless it seals completely,

pipe

 

 

 

 

 

with

putty

to

avoid

 

 

 

 

Sleeve of

any air with high humidity

 

 

 

 

flows from outdoor and

dripping of rain water into

 

 

 

 

protection

 

 

 

 

pipe

any dew may drop.

the room.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drain cap

Drain hose

Drain cap

Drain hose

 

Please insert

Please insert

until here

until here

!CAUTION Condensed water may leak out if not inserted properly.

HORIZONTAL & DOWNWARD PIPING – MAKING OPENINGS

During horizontal or downward piping, use a knife to cut openings as shown in figure. Then smoothen the edges of

openings with a file.

Pipe

Openings

support

 

Turn the piping while holding down the lower

Pull up the pipe after

portion of pipe-support by hand.

bending downward

Connect the connecting cord after removing electrical cover.

(Refer to “Connection of Power Cord”)

about 15cm

After adjustment, the connecting cord and refrigerating pipes are placed into the space available under the Indoor unit.

The projection of Indoor unit must hook to the hanger.

Heat insulation pipe

Pull this to the

front

Protection pipe

 

 

 

 

 

 

 

 

 

 

during the connection

Drain hose

 

 

 

 

Connecting

of refrigerating

pipes

 

 

 

 

 

cord

to ease task.

 

 

 

 

 

 

 

 

 

 

 

Refrigerating pipe

 

 

 

Connecting cord

Holder Connected section

 

 

 

 

 

 

 

 

 

 

3

Installation of Drain Hose

 

 

 

 

 

 

 

 

 

 

!

CAUTION

 

 

 

 

 

 

Be

sure that the

 

 

 

 

 

 

drain hose is not

 

 

 

Ditch

Condensed

loosely connected

 

 

 

water pond

or bend.

 

 

 

 

 

Bending

Condensed

 

 

 

 

 

 

upwards

water pond

 

 

 

 

 

!You are free to choose the side (left or right) for the installation of drain hose. Please ensure the smooth flow of condensed water of the Indoor

CAUTION unit during installation. (Carelessness may result in water leakage.)

<I909: A >

Page 1
Image 1
Hitachi RAC-14KH2 installation manual Safety Precaution, Outdoor Unit, Indoorunit, How To Remove Indoor Unit