English
Operator´s manual
Page
OPERATOR’S MANUAL RIDER iZ SERIES
Contents
English-2
Introduction
INTRODUCTION
Congratulations
General
Good Service
Manufacturing Number
INTRODUCTION
Symbols and Decals
SYMBOLS AND DECALS
Xxxxxxx xxxx xxxxxxxx xxx Xxxxx xxxxxx xx xxxxxxxx xxxxx xxx
xxxx xxxxxx
Read
SYMBOLS AND DECALS
SAFETY INSTRUCTIONS
Safety Instructions
General Operation
Operate machine only in daylight or good artificial light
SAFETY INSTRUCTIONS
Personal Safety Equipment
Slope Operation
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
Children
Safe Handling of Gasoline
Maintenance
The engine and the exhaust system, become very hot during operation
Risk for burns if touched
General Maintenance
Always use protective glasses when handling the battery
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
Risk of sparking
English-13
Transport
IMPORTANT INFORMATION
SAFETY INSTRUCTIONS
Roll over Protecion system ROPS
Customer responsibilities
SAFETY INSTRUCTIONS
CONTROLS
Controls
Control Locations
1. Motion Control Levers
CONTROLS
1 Forward 2 Neutral 3 Neutral slot, Neutral lock 4 Reverse
3. Tracking Knob
2. Hour Meter
4. Parking Brake
CONTROLS
6. Ignition Switch
5. Blade switch
7. Fuses
CONTROLS
8. Seat Locking Device
see the safety rules
9. Refueling
allow engine and exhaust system to cool at least two 2 minutes
10. Fuel Shut Off Valve
11. Seat Adjustment Lever
12. Choke Control
CONTROLS
14. Lifting Lever for the Mower Deck
13. Throttle Control
CONTROLS
IMPORTANT INFORMATION
Pump release valves
Accessories
Cutting height pedal
Only rotate valve 1/4 - 1/2 turn to release system
Operation
OPERATION
Training
To move forward and backward
The seat belt must be used when the roll bar is in upright position
Roll bar and safety belt
Before Starting
Starting the Engine
Depress the control for disengaging the mower deck
OPERATION
Steering controls in the outward, locked neutral position
Set the throttle
Set the choke control
OPERATION
Open the fuel valve
Turn to the start position
USE FULL THROTTLE WHEN MOWING
IMPORTANT INFORMATION Do not run the starter for more than
OPERATION
To attach jumper cables
To start an engine with a weak battery
To remove cables, reverse order
OPERATION
Ensure that no one is near the machine when engaging the blade switch
The mower deck’s anti-scalp rollers shall be evenly adjusted
Running
OPERATION
OPERATION
Operating on hills
IMPORTANT INFORMATION
English-31
OPERATION
Mowing Tips
Stopping the Engine
OPERATION
IMPORTANT INFORMATION
Moving by Hand
No adjustments or maintenance to carried out unless
the engine is stopped the ignition key has been removed
the parking brake is on
MAINTENANCE
Maintenance
Maintenance Schedule
English-36
MAINTENANCE
To clean battery and terminals
Battery
Replacing battery
Always use two wrenches for the terminal screws
Fitting the wrong spark plug type can damage the engine
Ignition System
MAINTENANCE
IMPORTANT INFORMATION
Checking the Safety System
MAINTENANCE
IMPORTANT INFORMATION
Safety system
MAINTENANCE
Ignition system
English-40
Checking and Adjusting the Choke Cable
Checking and Adjusting the Throttle Cable
Checking the Engines Cooling Air Intake
MAINTENANCE
Replacing the Air Filter
Do not used compressed air to clean the air filter
Standard air filter
Do not wash the paper filter. Do not oil the paper filter
Do not wash the paper filter. Do not oil the paper filter Dust cap
Cyclon air filter maintenance
MAINTENANCE
Do not used compressed air to clean the air filter
Air filter indicator optional
Filter replacement
MAINTENANCE
1. Remove the end cover
Replacing the Fuel Filter
Checking the Fuel Pump’s Air Filter
MAINTENANCE
Checking Tire Pressures
Faulty adjustment can cause an accident
Checking the Parking Brake
Checking the V-belts
Pump belt
Checking the Blades
MAINTENANCE
IMPORTANT INFORMATION
Do not use lower grade hardware than specified
Blade replacement
MAINTENANCE
Remove blade bolt by turning counterclockwise
Before performing any service or adjustment checklist
Adjusting the Mower Deck
2. Place the blade-switch in the disengaged position
3. Turn ignition switch to “OFF” position and remove the key
To adjust anti-scalp rollers
Adjust Anti-scalp rollers with the mower on a flat level surface
Engine oil cooler
MAINTENANCE
Use protective glasses when cleaning and washing
Cleaning and Washing
Removal and installation of caster wheel
Caster Wheels
Lubrication
LUBRICATION
Lubrication Schedule
General
Shaft Bushings and Linkage
Lubricating the Cables
Lubricating in Accordance with the Lubrication Schedule
1. Hydraulic System, Oil Level
Avoid skin contact wash with soap and water in case of spills
3. Engine Oil Kohler Engine Changing the Engine Oil
LUBRICATION
IMPORTANT INFORMATION
LUBRICATION
Checking the Oil Level
Check oil before each use as follows
IMPORTANT INFORMATION
Oil Type
Oil Recommendations
LUBRICATION
IMPORTANT INFORMATION
LUBRICATION
3. Engine Oil Kawasaki Engine Changing the Engine Oil
Checking the Oil Level
IMPORTANT INFORMATION
4. Throttle and Choke Cables, Lever Bearings
5. Front Wheel Mount
LUBRICATION
6. Front Wheel Bearings
8. Mower Deck Height Adjuster
7. Deck belt pulleys
Lubricating the cutting height adjuster
10. Steering Control Shafts Tip the driver’s seat
9. Belt Adjuster, Mower Deck
11. Mower Deck Struts
LUBRICATION
12. Brake Arms
13. Belt Adjuster, Hydraulic Pumps
LUBRICATION
IMPORTANT INFORMATION
LUBRICATION
14. Changing the Oil Filter
Trouble Shooting Guide
TROUBLE SHOOTING GUIDE
Problem
Cause
Problem
TROUBLE SHOOTING GUIDE
Cause
English-64
STORAGE
Service
Storage
Winter Storage
Wiring diagrams
WIRING DIAGRAMS
Technical Data
TECHNICAL DATA
iZ4819TSKAA
iZ5221TKAA
Overall dimensions
TECHNICAL DATA
iZ4819TSKAA
iZ5221TKAA
iZ5224TLKOA
iZ5225TXPKOA
iZ6125TKOA
TECHNICAL DATA
iZ5225TXPKOA
TECHNICAL DATA
iZ5224TLKOA
iZ6125TKOA
iZ4817TSKAA
iZ4217TSKAA
iZ4821TKAA
TECHNICAL DATA
iZ4217TSKAA
TECHNICAL DATA
iZ4817TSKAA
iZ4821TKAA
iZ5223TKOA
TECHNICAL DATA
English-73
TECHNICAL DATA
iZ5223TKOA
English-74
TECHNICAL DATA
Torque Specifications
Accessories
English-75
CONFORMITY CERTIFICATES
Conformity Certificates
USA requirements
Service Journal
SERVICE JOURNAL
Delivery Service
Action
SERVICE JOURNAL
After the First 8 Hours
Action
Date, mtr reading, stamp, sign
SERVICE JOURNAL
25-Hour Service
Action
Date, mtr reading, stamp, sign
SERVICE JOURNAL
50-Hour Service
Action
Date, mtr reading, stamp, sign
SERVICE JOURNAL
100-Hour Service
Action
Date, mtr reading, stamp, sign
SERVICE JOURNAL
300-Hour Service
Action
Date, mtr reading, stamp, sign
SERVICE JOURNAL
At Least Once Each Year
Action
Date, mtr reading, stamp, sign
112673R0112/05/05