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4581740 user manual
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48 pages, 2.11 Mb
Insight IC-D and IC-M DC Elec
tric
T
ool C
ontr
oller
U
ser Manual
Sav
e
T
hese Instruc
tions
04581740
Edition 2
December 2007
Contents
Main
Table of Contents
Section 1 Introduction - 5
Section 2 Installation - 9
Section 3 Programming the IC-D - 18
Section 4 Operating the IC-D System - 26
Section 5 Quality Control - 29
Section 6 Diagnostics and Troubleshooting - 34
Page
Section 1 Introduction
1.1 Control Panel
1.1.1 Navigation Keypad
1.1.2 Numeric Keypad
1.1.3 Screen Layout
1.1.4 Screen Elements
1.1.5 Using Menus and Screens
1.2 System Options
1.2.1 Field Bus
1.2.2 Expanded I/O
1.2.3 Cabinet Mounting
Section 2 Installation
2.1 Mounting
ADVERTISSEMENT
2.2 Electrical Connection
ADVERTISSEMENT
2.3 Attaching Peripheral I/O Devices
Page
2.3.4 PLC Connection and Setup
2.3.5 Conguration Switch Connection and Setup
2.3.6 Light Box Connection and Setup
2.4 Attaching Other Peripheral Devices
2.4.1 Printer Connections and Setup
2.4.2 Bar Code Connection and Setup
Description
Passive Bar Code Mode
2.5 E-Stop Connection
2.5.1 Single Spindle Operation
2.5.2 Multi-Spindle Operation
2.5.3 E-Stop Not Present
2.6 Making Network Connections
2.6.1 Ethernet Connection
2.6.2 Computer Connection and Setup via the Ethernet Port
2.6.3 Fieldbus Card Connection
2.7 Powerhead Setup
2.8 Initial Startup
2.8.1 Startup Procedures
Section 3 Programming the IC-D
3.1 Setup Menu
3.2 Quick Setup Procedure
3.2.1 Select Language
3.2.2 Quick Setup Programming
Gang Count
Auto Increment
3.2.3 Start Mode and Cong Select
3.3 System Setup
3.3.1 Passwords
3.3.2 Set Date and Time
3.3.3 Job Number and CAN Address
3.3.4 Other Functions
3.4 Spindle Setup
3.4.1 Physical Attachment
3.4.2 Spindle Setup Screen
Page
3.4.3 Autocal Function
3.5 Serial Setup
3.5.1 Protocol
3.5.2 Baud Rate
3.5.3 Parity
3.5.4 Bits Per Character
3.6 PC Connection
3.6.1 Ethernet Setup
3.6.2 Additional Communication Entries
3.7 USB Storage Device Data Transfer
3.7.1 Insertion
3.7.2 Removal
3.8 PLUS Settings Screen
Section 4 Operating the IC-D System
4.1 Introduction
4.2 Selecting a Conguration
4.3 Monitoring Operation
4.3.1 Torque and Angle Values
4.3.2 Colored Status Indicators
4.3.3 Gang Operations
4.4 Message Area
4.5 Stats and PM Alarms
4.5.1 Stats Alarms
4.5.2 Preventive Maintenance Alarms
Section 5 Quality Control
5.1 Statistics Menu
5.1.1 Cycle Log
Page
5.1.2 Spindle Statistics
5.1.3 Stats Settings
5.1.4 Powerhead Stats
Page
Section 6 Diagnostics and Troubleshooting
6.1 Diagnostics Menu
6.1.1 System Test
6.1.2 Display Inputs
6.1.3 Set Outputs
6.1.4 Tool Test
6.2 Event Log
Appendix 1 System Specs and Spare Parts
Insight Technical Specications
Pinout Tables
Default I/O Assignments
Inputs
Recommended Spare Parts List
Page
Page
Page
Appendix 2 Event Codes
Event Code Explanation
Event Code Table
Page
Index
A
B
C
D
Index contd
Q
R
S
T