Ingersoll-Rand 5599, 5596, 5597, 5598 specifications Operating and Safety Precautions

PARTS LIST / 559X

Item	Description (size)	Qty	Part No.	[Mtl]
1	Carriage Bolt (1/4” - 20 x 9” long)	(4)	94333	[C]
2	Upper Cap	(1)	94307	[Z]
n 3	Gasket	(2)	94311	[B]
4	Sleeve	(2)	94316	[Br]
n 5	“O” Ring (1/16” x 11/16” o.d.)	(4)	Y325-15	[B]
n 6	“O” Ring (1/8” x 3/4” o.d.)	(4)	Y325-206	[B]
7	Spool	(2)	94310	[D]
n 8	“U” Cup (1/8” x 3/4” o.d.)	(2)	Y240-7	[B]
n 9	“O” Ring (0.106” x 0.587” o.d.)	(2)	15066-PM	[B]
10	Cylinder	(1)	94249	[A]
11	Adapter	(1)	94447	[C]
n 12	“O” Ring (1/16” x 3/4” o.d.)	(1)	Y325-16	[B]
n 13	“O” Ring (1/16” x 7/16” o.d.)	(1)	Y325-11	[B]
14	Muffler Housing	(1)	95086	[C]
15	Foam Liner	(2)	94402
16	Retaining Ring	(1)	94406	[C]
17	Washer	(1)	94515	[C]
n 18	“U” Cup (3/16” x 2” o.d.)	(2)	Y240-23	[B]
19	Piston	(1)	94780	[D]
20	Piston Adapter	(1)	94388	[C]
n 21	“O” Ring (3/32” x 1” o.d.)	(1)	Y325-117	[B]
22	Dowel Pin (1/4” o.d. x 7/8” long)	(1)	Y148-37	[C]
n 23	“O” Ring (3/32” x 13/16” o.d.)	(1)	Y325-114	[B]
n 24	Rod Seal	(1)	95139	[U]
25	Washer	(1)	94785	[C]
26	Spring	(1)	94705	[C]
27	Base	(1)	67241	[C/Z]
28	Nut (1/4” - 20)	(4)	93828	[SS]
29	Ground Screw (#10 - 32 x 1/4”)	(1)	93005	[C]
n 30	Gasket	(1)	70834	[Co]
31	Extension Tube
	models 5596 (7.531’’)	(1)	94401-2	[C]
	models 5597 (10.281’’)	(1)	94401-6	[C]
	models 5598 (18.219’’)	(1)	94401-3	[C]
	models 5599 (27.781’’)	(1)	94401-4	[C]

Item	Description (size)	Qty	Part No.	[Mtl]
n 32	Gasket	(1)	70837	[Co]
33	Piston Rod	(1)	95137	[C]
34	Pin	(1)	94786	[C]
n 35	Cotter Pin (1/16” x 1/2” long)	(1)	Y15-21	[C]
36	Connector - 5596 (3.457”)	(1)	94340-2	[C]
	models 5597 (6.207”)	(1)	94340-6	[C]
	models 5598 (14.145”)	(1)	94340-3	[C]
	models 5599 (23.707”)	(1)	94340-4	[C]
	Piston & Tube Assembly (in-	(1)	67262
	cludes 37 - 41)
37	Lower Suction Tube	(1)		[C]
38	Plunger	(1)		[C]
39	Ball Stop	(1)	83276	[C]
40	Ball (9/32” dia.)	(1)	Y16-209	[C]
41	Primer Rod	(1)	95134	[C]
n 42	Guide Washer	(1)	95131	[Co]
43	Spacer	(1)	72392-1	[C]
n 44	Retaining Ring (0.877” o.d.)	(1)	76243-1	[C]
n 45	“U” Cup (1/8” x 13/16” o.d.)	(1)	Y186-54	[B]
n 46	Guide	(1)	95132	[T]
47	Foot Valve Body	(1)	95133	[SH]
	Foot Valve Assembly (includes 44	(1)	67242
	- 47)
n 48	Gasket	(1)	F21-65	[Co]
49	Valve Seat	(1)	6797	[C]
50	Primer	(1)	94400	[C]
n 51	Retainer Ring	(1)	94397	[C]
52	Primer Tube	(1)	94399	[C]
K 53	Bung Assembly (includes 54)	(1)	67145-2	[ZA]
K 54	Thumb Screw (1/4” - 20 x 1”)	(3)	Y66-59-C	[C]
n	Gadus S2 U1000 Grease Packet	(1)	94833
n	Parts in Repair Kit		637385

KNot included with models 5597

OPERATING AND SAFETY PRECAUTIONS

WARNING EXCESSIVE INLET PRESSURE. Can cause ex-

plosion resulting in severe injury or death. Do not exceed maxi- mum operating pressure of 517 bar (7500 p.s.i.) at 10.3 bar (150 p.s.i.) inlet air pressure. Do not run pump without using a regu- lator to limit air supply pressure to the pump.

WARNING EXCESSIVE MATERIAL PRESSURE. Can cause

equipment failure resulting in severe injury or property dam- age. Do not exceed the maximum material pressure of any component in the system.

Replacement warning label is available upon request, PN \ 94520.

PUMP RATIO X	=	MAXIMUM PUMP
INLET PRESSURE TO PUMP MOTOR		FLUID PRESSURE

Pump ratio is an expression of the relationship between the pump motor area and the lower pump end area. EXAMPLE: When 10.3 bar (150 p.s.i.) inlet pressure is supplied to the motor of a 50:1 ratio pump it will develop a maximum of 517 bar (7500 p.s.i.) fluid pressure (at no flow) -- as the fluid control is opened, the flow rate will increase as the motor cycle rate increases to keep up with the demand.

NOTICE: Thermal expansion can occur when the fluid in the materi-

al lines is exposed to elevated temperatures. Example: Material lines located in a non-insulated roof area can warm due to sunlight. Install a pressure relief valve in the pumping system.

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