Ingersoll-Rand 67384 manual

CCN15252406

SELF EVACUATING OIL DRAIN

OPERATOR’S MANUAL 67384

RELEASED: 8-25-05

REVISED: 5- 25-10

(REV.03)

INCLUDING: OPERATION,INSTALLATION & MAINTENANCE

READ THIS MANUAL CAREFULLYBEFORE INSTALLING,

OPERATINGO RSERVICING THIS EQUIPMENT.

Itis the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

OPERATINGAND SAFETY PRECAUTIONS

WARNING EXCESSIVEAIR PRESSURE. Can cause explosion resulting in

severeinjury or death.

SDonot exceed the maximum inlet air pressure as stated on the model plate.

WARNING EXPLOSIONHAZARD.Can cause serious injury orproperty dam-

age.

SDonot use near open flame or heat source.

SThisproduct is not designed forworking in explosive environments, including

thosecaused by fumes and dust, or near flammable materials.

WARNING HAZARDOUSMATERIALS.Can cause personal injury or proper-

tydamage.

SDonot use for volatile fuel and fluids.

SObtainMaterialSafety Data Sheets on all materials from the supplier for proper

handlinginstructions.

WARNING HIGHPRESSURE AIR. Bypassing, modifying or removing the

safety/ reliefvalve can cause serious injury or death. Do not bypass, modify or

removethe safety / relief valve. Do not direct air stream at body.

CAUTION Becertain all operators of this equipment have been trained for

safeworking practices, understand it’s limitations and wear safety goggles /

equipmentwhen required.

SDonot use for structural support.

SDisconnectair supply when not in use.

SUseonly genuine IR replacement parts to assure longest service life.

GENERAL DESCRIPTION

Model67384is a waste oil container which stores up to 20 gallons (75.7 liters)in an ASME

certifiedsteel tank and rapidly discharges using air pressure.The unit is equipped with a

safetyreliefvalve which prevents over-pressurization and a 5” x 16” (12.7 cm x 40.64 cm)

drainfunnel with a filtering screen and a telescoping tube. The tank has (2)rigid casters

and(2) swivel casters for easy maneuvering. It also includes a sight gauge and a dis-

chargecam lock coupler.

OPERATION

1. Toraisethe funnel: Grasp the upper portionof the (5) tube, loosen the (6) thumb screw

andraise the funnel and tube to the desired height. Tighten the (6) thumb screwand

releasegrasp on tube.

2. Tolower the funnel:Grasp the upperportionof (5) tube, loosen the (6) thumb screw

andlower the funnel and tube to the desired position. Tighten (6) thumb screw and

releasegrasp on tube.

3. Thereservoir includes a sight gauge. Do not overfill the reservoir.

4. Toevacuateoil: Lower the (1) funnel. Always connect the dischargehose before con-

nectingairsupply. Connect the discharge hose to the (8) cam lock coupler on the (18)

tank.Be sure the (8)cam lockcouplerisfully engaged. Open the (9) oil shut off valve.

Beforeconnecting the airsupply, be sure that the inlet air linepressure is regu-

latedat no more than 70 p.s.i. (PMAX). Connect the air supply to the (10) air man-

ifold.Neverleave the unit unattended during evacuation.Close the(12)airshut-off

valveimmediately when the tank is empty. The discharge hose will begin to shake

whenthe (18) tank is empty.Disconnect the air supply to the (10) air manifold. Close

the(9)oil shut off valve. Slowly open the (12) air shut-offvalve todepressurizethesys-

tem.System must be depressurized before returning to service. Disconnect the dis-

chargehose from the (8) cam lock coupler on the (18) tank.Periodically remove and

cleanthe (2) funnel screen as necessary.

5. (17)safety relief valve may discharge during evacuation.

DATA

Weight 115lbs (52.2 kgs)...............................

RecommendedAir Operating Pressure 20- 70 p.s.i.g. (1.38 - 4.83 bar)......

Capacity 20gallons (75.7 liters).............................

Height (lowered) 52in. (132.08 cm)...... ................

(fullyextended) 73in. (185.42 cm)...........

TankDiameter 16in. (40.64 cm).........................

Figure 1

FLOATVALVE SERVICE PROCEDURES

1. Depressurizesystem before and during servicing.

2. Wearappropriate safety equipment during servicing.

3. Remove(1) funnel from (5) tube.

4. Remove(6) thumbscrew from (7) collar.

5. Unbolt(30) handle and remove from the (18) tank.

6. Loosenthe (7) collar and remove the (5) tube from the (18) tank.

7. Toloosen the (7) collar,it may require the use of an industrial heat gun to soften the

pipethread sealant on the (7) collar thread.

a. WARNING--Do not use an open flame.

b. WARNING--Be sure the tank vents are open during service.

c. WARNING-- Keep heat away from product labels.

8. Usea large spanner wrench or 12” pipe wrench to remove the (7) collar.

9. Securetank when removing the collar.

10.Remove the (27) roll pin and the (25) ball from the (26) seat.

11.Remove the (26) seat by unscrewing the seat from the (5) tube.

12.Remove debris and particulates from the (27) roll pin, (25) ball and (26) seat using mild

detergentand water.

a. WARNING--Do not use solvent, as this may damage the ball.

13.Before reassembly, apply PTFE tape to the (26) seat threads.

14.Assemble in reverse order. Apply Loctite PST or equivalentpipe thread sealant to the

(7)collar threads prior to assembly. Tighten securely.

15.Test all joints for air leakage prior to putting drain back into service.

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506