Installation Instructions
829172-00
611 and 711 Series Swing Clear Continuous Hinges
!CAUTION
Please follow the installation instructions carefully. Not doing so may result in improper installation and void the manufacturer’s guarantee.
INSTALLATION NOTES
Reinforcing and Rivet Nuts: No reinforcing is necessary except on heavy doors. Reinforcement and rivet nuts are required in the frame and door when door weight exceeds 300 pounds. Maximum door weight is 600 pounds.
Pairs of Doors with Mullions: If the mullion is between the doors, treat as a single door installation. If the mullion is behind the doors, treat as a double door installation.
Note: Before proceeding, check to be sure that hinge is proper size. Height of hinge should be 7/8” LESS than opening height. See other side of page for cutting instructions.
1Mark frame hole locations.
A. Determine TOP of hinge using | To bottom of frame | |
door and frame as guide. |
| |
B. Open hinge and place frame leaf |
| |
flat against surface of frame leaving |
| |
1/8” gap between top of hinge and | 1/8” | |
bottom of frame header, and edge | ||
| ||
of hinge frame leaf flush with inside |
| |
edge of frame. | Flush |
C. Mark hole locations on frame using 
center punch. A center punch mark is required to start self drilling screws accurately.
2Mount hinge to door.
A.Place door leaf of hinge against hinge
edge of door so that top of hinge is | Flush with | |
flush with top of door and edge guard | top of door | |
is flush with inside face of door. |
|
|
|
|
|
B.With hinge held firmly in place, use #10 x 1/2” self drilling screws to fasten leaf to metal door, or #10 x 1 wood
screws to fasten leaf to wood door. Flush 
Note: Fasten top screw first, and
bottom most screw second, making sure hinge is aligned correctly.
ALL HOLE LOCATIONS ON HINGE LEAF MUST BE FASTENED TO DOOR FOR PROPER OPERATION. FAILURE TO INSTALL ALL FASTENERS WILL VOID WARRANTY AND UL FIRE LABEL LISTINGS.
3Mount door to frame
A.Move door into opening and align mounting holes in frame leaf of hinge with marks on frame made in step 1
above. Note: An angle block, jack or Door | Frame | |
shims will be helpful in positioning | ||
| ||
the door properly. |
|
B.With hinge and door held firmly and accurately in place, use #10 x 1/2”
self drilling screws to fasten frame leaf of hinge to frame in marked locations.
ALL HOLE LOCATIONS ON HINGE LEAF MUST BE FASTENED TO FRAME FOR PROPER OPERATION. FAILURE TO INSTALL ALL FASTENERS WILL VOID WARRANTY AND UL FIRE LABEL LISTINGS.
4Check for proper operation.
A.Close door and check for proper operation and
clearances. There should be |
|
|
|
|
|
|
|
|
| ||
|
|
|
|
|
|
|
|
| |||
1/8” clearance between the |
|
|
|
|
|
|
|
|
| ||
top of the door and the bottom |
|
|
|
|
|
|
|
|
| ||
|
|
|
|
|
|
| 1/8” | ||||
of the frame header, and 5/32” |
|
|
|
|
|
|
| ||||
clearance between the frame |
|
|
|
|
|
|
|
|
| ||
and edge of the door when the |
|
|
|
|
|
|
|
|
| ||
door is closed. Adjustments |
|
|
|
|
|
|
|
|
| ||
|
|
|
|
|
|
| |||||
can be made by shimming |
|
|
|
|
| 5/32” | |||||
|
|
| |||||||||
frame or door leaf of hinge. |
|
|
|
|
|
| |||||
|
|
|
|
|
|
|
| ||||
| © 2006 |
