Ives 620 Series installation instructions and 702 Series Surface Continuous Hinges, 829171-000

Installation Instructions

829171-00

602 and 702 Series Surface Continuous Hinges

!CAUTION

2Mount hinge to door.

Please follow the installation instructions carefully. Not doing so may result in improper installation and void the manufacturer’s guarantee.

INSTALLATION NOTES

Reinforcing and Rivet Nuts:

No reinforcing is necessary except on heavy doors. Reinforcement and rivet nuts are required in the frame and

IMPORTANT NOTE: FOR ALL UL FIRE LABEL DOORS, 1/4”-20 X

1-3/4” STEEL THROUGH BOLTS MUST BE USED FOR FASTENING THE HINGE TO THE DOOR.

A.Move door into opening and place door leaf of hinge on face of door so that top of door is flush with top of hinge and center line of hinge barrel is 1/16” from edge of door.

Frame 1/8”

Edge of door

1/16”

door when door weight exceeds 300 pounds. Maximum door weight is 600 pounds.

Pairs of Doors with Mullions:

If the mullion is between the doors, treat as a single door installation. If the mullion is behind the doors, treat as a double door installation.

Note: Before proceeding, check to be sure that hinge is proper size. Height of hinge should be 7/8” LESS than opening height. See other side of page for cutting instructions.

1Mount hinge to frame.

NOTE: There should be 1/8” clearance between the top of the door and the bottom of the frame header and 1/8” clearance between the edge of the door and frame. An angle block, jack or shims will be helpful in positioning the

door properly. Check to be sure hinge leaf is square to door with 1/16” gap from edge of frame to centerline of hinge barrel the full length of the hinge.

B.With hinge and door held firmly and accurately in place, use 1/4”-20 x 3/4” self drilling screws through cover clips and screw into door through mounting holes in door leaf. Cover clips should be located at top and bottom mounting holes, and equally spaced along the length of the door leaf.

Install remaining 1/4”-20 x 3/4” self drilling screws through mounting holes in door leaf.

A.	Place frame leaf of hinge on face	1/8”
	of frame so that there is 1/8” gap
	between top of hinge and
	underside of frame header, and
	1/16” gap between edge of the
	frame and the center line of the
	hinge barrel. Check to be sure
	hinge leaf is square to frame with
	1/16” gap from edge of frame to
	centerline of hinge barrel the full
	length of the hinge.

Frame

1/16”

ALL HOLE LOCATIONS ON HINGE LEAF MUST BE FASTENED TO DOOR FOR PROPER OPERATION. FAILURE TO INSTALL ALL FASTENERS WILL VOID WARRANTY AND UL FIRE LABEL LISTINGS.

3Check for proper operation.

A. Close door and check for
proper operation and	1/8”
clearances.

B.With hinge held firmly and accurately

to frame, place 1/4”-20 x 3/4” self drilling

screws through cover clips and screw into frame through mounting holes in hinge leaf. Cover clips should be located at the top and bottom mounting holes, and equally spaced along the length of the frame leaf.

C.Install remaining 1/4”-20 x 3/4” self drilling screws through mounting holes in frame leaf.

ALL HOLE LOCATIONS ON HINGE LEAF MUST BE FASTENED TO FRAME FOR PROPER OPERATION. FAILURE TO INSTALL ALL FASTENERS WILL VOID WARRANTY AND UL FIRE LABEL LISTINGS.

NOTE: FOR THIN METAL FRAMES (18 GAUGE OR THINNER)

THE USE OF RIVET NUT STYLE FASTENERS IS RECOMMENDED.

1/8”

4Mount screw covers.

A.After door has been checked for proper operation and all mounting screws have been tightened, engage short leg of cover to barrel side of clip.

B.Tap cover onto outside clip with rubber mallet so that long leg of cover sets against frame of door surface.

DO NOT DAMAGE COVER.

829171-00(0) © 2006 Ingersoll-Rand Company Limited