P-261-K.3

 

 

 

 

 

 

 

 

P-261-K.3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

# Indicates a change this printing.

 

Use only the parts marked “x” in the column under the

 

 

 

 

 

heading number called for in the model index page.

 

 

 

 

 

Recommended Spare Parts are Highlighted in Bold

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ITEM

DESCRIPTION

 

 

PART NO.

QTY.

1

2

3

4

5

6

7

8

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Powerwave 450 Water Cooler Upgrade Assembly,

 

 

G3503 & -1

1

X

 

 

 

 

 

 

 

 

 

 

Includes:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

Base Assembly (G3503 Only)

 

 

S24504-1

1

X

 

 

 

 

 

 

 

 

 

1

Base Assembly (G3503-1 Only)

 

 

S24504-36

1

X

 

 

 

 

 

 

 

 

 

2

Motor

 

 

S24504-2

1

X

 

 

 

 

 

 

 

 

 

3

Fan Blade

 

 

S24504-3

1

X

 

 

 

 

 

 

 

 

 

4

Pump with Torque Coupling

 

 

S24504-4

1

X

 

 

 

 

 

 

 

 

 

5

V-Clamp, Pump

 

 

S24504-5

1

X

 

 

 

 

 

 

 

 

6

Torque Coupling, Pump

 

 

S24504-6

1

X

 

 

 

 

 

 

 

 

7

Pump Inlet Strainer

 

 

S24504-7

1

X

 

 

 

 

 

 

 

 

 

8

Heat Exchanger

 

 

S24504-8

1

X

 

 

 

 

 

 

 

 

 

 

9

Pressure Switch

 

 

S24504-9

1

X

 

 

 

 

 

 

 

 

 

 

10

Solid-State Relay

 

 

S24504-10

1

X

 

 

 

 

 

 

 

 

 

11

Electrical Harness, Motor

 

 

S24504-11

1

X

 

 

 

 

 

 

 

 

 

12

Electrical Harness, Pressure Switch & Relay

 

 

S24504-12

1

X

 

 

 

 

 

 

 

 

 

 

13

Fan Shroud (G3503 Only)

 

 

S24504-13

1

X

 

 

 

 

 

 

 

 

 

13

Fan Shroud (G3503-1 Only)

 

 

S24504-37

 

 

 

 

 

 

 

 

 

 

 

 

14

Quick Disconnect Fitting

 

 

S24504-14

2

X

 

 

 

 

 

 

 

 

 

 

15

Quick Disconnect Bracket with Label

 

 

S24504-15

1

X

 

 

 

 

 

 

 

 

 

16

Reservoir (G3503 Only)

 

 

S24504-16

1

X

 

 

 

 

 

 

 

 

16

Reservoir (G3503-1 Only)

 

 

S24504-38

1

X

 

 

 

 

 

 

 

 

16

Replacement Reservoir & Fan Shroud (G3503 Only)

 

 

S24504-39

1

X

 

 

 

 

 

 

 

 

17

Reservoir Inlet Strainer (G3503 Only)

 

 

S22067-3

1

X

 

 

 

 

 

 

 

 

17

Reservoir Inlet Strainer (G3503-1 Only)

 

 

S24504-40

1

X

 

 

 

 

 

 

 

 

18

Reservoir Cap (G3503 Only)

 

 

S22067-2

1

X

 

 

 

 

 

 

 

 

18

Reservoir Cap (G3503-1 Only)

 

 

S24504-41

1

X

 

 

 

 

 

 

 

 

19

Reservoir Elbow Fitting

 

 

S24504-34

2

X

 

 

 

 

 

 

 

 

20

Reservoir Sealing Bushing

 

 

S24504-35

2

X

 

 

 

 

 

 

 

 

 

21

Hose, Pump Inlet

 

 

S24504-17

1

X

 

 

 

 

 

 

 

 

 

22

Hose, Pump Outlet

 

 

S24504-18

1

X

 

 

 

 

 

 

 

 

 

23

Hose, Heat Exchanger Inlet (G3503 Only)

 

 

S24504-19

1

X

 

 

 

 

 

 

 

 

 

23

Hose, Heat Exchanger Inlet (G3503-1 Only)

 

 

S24504-42

1

X

 

 

 

 

 

 

 

 

 

24

Hose, Heat Exchanger Outlet

 

 

S24504-20

1

X

 

 

 

 

 

 

 

 

 

25

Hose, Reservoir Inlet (G3503 Only)

 

 

S24504-21

1

X

 

 

 

 

 

 

 

 

25

Hose, Reservoir Inlet (G3503-1 Only)

 

 

S24504-43

1

X

 

 

 

 

 

 

 

 

26

Hose Clamp

 

 

S24504-22

10

X

 

 

 

 

 

 

 

 

 

27

Hydraulic Manifold

 

 

S24504-23

1

X

 

 

 

 

 

 

 

 

 

28

Manifold Inlet Fitting, 1/4 NPT to 3/8 ID Hose Barb

 

 

S24504-24

1

X

 

 

 

 

 

 

 

 

 

29

Orifice Fitting, 1/89 NPT to 3/8 ID Hose Barb

 

 

S24504-25

1

X

 

 

 

 

 

 

 

 

 

 

30

Pump Elbow Fitting

 

 

S24504-26

2

X

 

 

 

 

 

 

 

 

 

31

Screw, Reservoir (G3503 Only)

 

 

S24504-27

4

X

 

 

 

 

 

 

 

 

 

31

Screw, Reservoir (G3503-1 Only)

 

 

S24504-45

1

X

 

 

 

 

 

 

 

 

 

32

Internal-tooth Star Washer, Motor (Not Shown)

 

 

S24504-28

4

X

 

 

 

 

 

 

 

 

 

33

Warranty Label (Not Shown)

 

 

S24504-29

2

X

 

 

 

 

 

 

 

 

 

34

Data Plate (G3503 Only)

 

 

S24504-30

1

X

 

 

 

 

 

 

 

 

 

34

Data Plate (G3503-1 Only)

 

 

S24504-44

1

X

 

 

 

 

 

 

 

 

 

35

Cable Holder, Push Mount

 

 

S24504-31

2

X

 

 

 

 

 

 

 

 

36

Grommet Edging, Heat Exchanger

 

 

S24504-32

1.75in.

X

 

 

 

 

 

 

 

 

 

37

Trim, Motor Mount

 

 

S24504-33

1.5in.

X

 

 

 

 

 

 

 

 

 

39

Platform (Not used on 450 w/stand)

 

 

G2391

1

X

 

 

 

 

 

 

 

 

40

Axle

 

 

M8809-129

1

X

 

 

 

 

 

 

 

 

41

Wheel

 

 

S13127-3

2

X

 

 

 

 

 

 

 

 

42

Push Nut

 

 

T12570-2

2

X

 

 

 

 

 

 

 

 

 

43

Base Assembly

 

 

L8860

1

X

 

 

 

 

 

 

 

 

 

44

Caster

 

 

S11124-4

2

X

 

 

 

 

 

 

 

 

 

44A

Thread Forming Screw

 

 

S9225-28

8

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

#

#

#

#

7-26-99

G3503-[ ] POWER WAVE 450 WATER COOLER UPGRADE KIT

7

Page 6 Page 8
Page 7
Image 7
Lincoln Electric IM645-A installation instructions Recommended Spare Parts are Highlighted in Bold
Page 6 Page 8

IM645-A specifications

The Lincoln Electric IM645-A is a highly regarded multi-process welding machine, designed to meet the needs of both professional welders and serious DIY enthusiasts. It seamlessly integrates multiple functionalities, allowing users to perform MIG, TIG, Stick, and flux-cored welding. This versatility makes it an essential tool in various applications, from metal fabrication to repairs and maintenance tasks.

One of the standout features of the IM645-A is its advanced inverter technology. This innovation reduces the machine's weight and size, making it more portable and easier to maneuver compared to traditional transformer-based welders. Additionally, the inverter technology provides superior energy efficiency, leading to lower operating costs over time.

The IM645-A is equipped with an intuitive digital display that provides real-time information on voltage, amperage, and other critical parameters. This user-friendly interface allows welders to make precise adjustments on-the-fly, ensuring high-quality welds across different materials and thicknesses. Furthermore, the machine supports a wide range of wire diameters, accommodating a variety of welding tasks.

A notable characteristic of the Lincoln Electric IM645-A is its robust construction. Built with high-quality materials, the machine is designed to withstand demanding work environments, ensuring durability and longevity. The cooling system is also well-designed, preventing overheating during prolonged use, which is an important factor for maintaining performance and extending the life of the machine.

The IM645-A supports advanced technologies such as Synergic Control, which automatically adjusts the welding parameters based on the chosen wire diameter and material type. This feature simplifies the setup process, allowing users to focus on the quality of their work rather than struggling with settings.

Moreover, safety is a top priority for Lincoln Electric, and the IM645-A includes multiple safety features such as overcurrent protection and thermal overload shutdown. These safeguards enhance user safety while minimizing the risk of damage to the machine itself.

In conclusion, the Lincoln Electric IM645-A stands out in the market for its multi-process capabilities, advanced inverter technology, user-friendly interface, durable construction, and safety features. Whether you're a seasoned professional or a hobbyist, this welding machine provides an excellent balance of performance, versatility, and reliability, making it a valuable addition to any workshop.
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