Lincoln Electric IM713-B manual

Power Wave 655/R

®

OPERATOR’S MANUAL

IM713-B

December,2009

Safety Depends on You

Lincoln arc w elding and cutting

equipment is designed and built

with safety in mind. However,

your overall safety can be

increased by proper installation ...

and thoughtful operation on your

part. DO NOT INSTALL, OPER-

ATE OR REPAIR THIS EQUIP-

MENT WITHOUT READING

THIS MANUAL AND THE SAFE-

TY PRECAUTIONS CONTAINED

THROUGHOUT. And, most

importantly, think before you act

and be careful.

Foruse withmachines having Code Numbers: 10630; 10863; 11410

EN 60974-1

• Sales and Service throughSubsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX:216.486.1751 WEB SITE: www. lincolnelectric. com

• World's Leaderin Welding and Cutting Products •

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Contents

Main Power Wave 655/R OPERATORS MANUAL IM713-B Safety Depends on You EN 60974-1 FOR ENGINE powered equipment. i Mar 95 ELECTRIC AND MAGNETIC FIELDS may be dangerous ii ARC RAYS can burn. ELECTRIC SHOCK can kill. FUMES AND GASES can be dangerous. iii FOR ELECTRICALLY powered equipment. CYLINDER may explode if damaged. Refer to http://www.lincolnelectric.com/safetyfor additional safety information. WELDING a nd CUTTING SPARKScan cause fire or explosion. Jan 09 PRCAUTIONS DE SRET PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR VV TThhaannkk YYoouuFor selecting a QUALITY product by Lincoln Electric. We want Please Examine Carton and Equipment For Damage Immediately On-Line Product Registration Vi Vi TABLE OF CONTENTS A-1 TECHNICAL SPECIFICATIONS - Power Wave 655/r (K1519-1, K1519-2) OUTPUT RECOMMENDED INPUT WIRE AND FUSE SIZES PHYSICAL DIMENSIONS TEMPERATURE RANGES INPUT AT RATED OUTPUT - THREE PHASE ONLY MACHINE GROUNDING HIGH FREQUENCY PROTECTION A-2 SELECT SUITABLE LOCATION A-3 INPUT CONNECTION INPUT FUSE AND SUPPLY WIRE CONSIDERATIONS INPUT VOLTAGE CHANGE OVER (FOR MULTIP LE IN PUT VOLTAGE MACHINES ONLY) . A-4 WELDING WITH MULTIPLE Power Waves TWO Power Wave S A-5 ELECTRODE AND WORK CABLE CONNECTIONS CABLE INDUCTANCE, AND ITS EFFECTS ON PULSE WELDING NEGATIVE ELECTRODE POLARITY VOLTAGE SENSING A-6 POWER WAVE / POWER FEED WIRE FEEDER INTERCONNECTIONS CONTROL CABLE SPECIFICATIONS A-7 HIGH SPEED GEAR BOX A-8 FIGURE A.5 12345 A-8 Page Page Page GRAPHIC SYMBOLS THAT APPEAR ON THIS MACHINE OR IN THIS MANUAL U0 U1 U2 I1 I2 RECOMMENDED EQUIPMENT REQUIRED EQUIPMENT LIMITATIONS DUTY CYCLE AND TIME PERIOD B-3 GENERAL DESCRIPTION - B-4 CASE FRONT CONTROLS POWERWAVE Page B-6 B-6 PULSE WELDING FIGURE B.3 Current Time ACCESSORIES C-1 OPTIONAL EQUIPMENT FACTORY INSTALLED FIELD INSTALLED MAINTENANCE D-1 ELECTRIC SHOCK can kill. ROUTINE MAINTENANCE PERIODIC MAINTENANCE HOW TO USE TROUBLESHOOTING GUIDE E-2 USING THE STATUS LED TO TROUBLESHOOT SYSTEM PROBLEMS E-3 POSSIBLE E-4 POSSIBLE E-5 POSSIBLE Page E-7 E-8 F-1 DIAGRAMS F-1 Page Page PIN, LEAD CONNECTOR DIAGRAMS F-5 CONNECTION DIAGRAM F-5 Hard Automation and Electrode Positive Configuration - CONNE CTION DIAG RAM, HARD AU TOMATION CONNECTION DIAGRAM POWERWAVE - F-7 DIAGRAMS M18241 F-7 Page AVISO DE PRECAUCION ATTENTION WARNUNG ATENO AVISO DE PRECAUCION ATTENTION WARNUNG ATENO