Vi Vi TABLE OF CONTENTS
Page
Installation.......................................................................................................Section A
Technical Specifications - Power Wave® 655/r ....................................................A-1
Safety Precautions.................................................................................................A-2
Select Suitable Location........................................................................................A-2
Lifting...............................................................................................................A-2
Stacking ..........................................................................................................A-2
Machine Grounding...............................................................................................A-2
High Frequency Protection....................................................................................A-2
Input Connection....................................................................................................A-3
Input Fuse and Supply Wire Considerations.........................................................A-3
Input Voltage Changeover Procedure...................................................................A-3
Welding with Multiple Power Wave® s..................................................................A-4
Electrode and Work Cable Connections................................................................A-5
Cable Inductance and its Effects on Pulse Welding........................................A-5
Negative Electrode Polarity ..................................................................................A-6
Voltage Sensing ....................................................................................................A-6
Power Wave® / Power Feed Wire Feeder Interconnections.................................A-7
Control Cable Specifications...........................................................................A-7
External I/O Connector....................................................................................A-8
High Speed Gear Box.....................................................................................A-8
Dip Switch Settings and Locations.................................................................A-9
Control Board Dip Switch................................................................................A-9
Feed Head Board Dip Switch..........................................................................A-9
DeviceNET/Gateway Board Dip Switch, Bank (S1)........................................A-9
Bank (S2)......................................................................................................A-10
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Operation.........................................................................................................Section B
Safety Precautions.................................................................................................B-1
Graphic Symbols that appear on this machine or in this manual...........................B-2
General Description...............................................................................................B-3
Recommended Processes and Equipment...........................................................B-3
Required Equipment..............................................................................................B-3
Limitations..............................................................................................................B-3
Duty Cycle and Time Period ...........................................................................B-3
Case Front Controls........................................................................................B-4
Constant Voltage Welding...............................................................................B-5
Pulse Welding.................................................................................................B-6
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Accessories.....................................................................................................Section C
Optional Equipment...............................................................................................C-1
Factory Installed..............................................................................................C-1
Field Installed..................................................................................................C-1
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Maintenance....................................................................................................Section D
Safety Precautions................................................................................................D-1
Routine, Periodic, Calibration Specification...........................................................D-1
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Troubleshooting..............................................................................................Section E
How to use Troubleshooting Guide.......................................................................E-1
Troubleshooting the Power Wave® / Power Feed System using the Status LED.E-2
Troubleshooting Guide.............................................................................E-3 thru E-6
Error Codes for the Power Wave® ................................................................E-7, E-8
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Diagrams..........................................................................................................Section F
Wiring Diagram’s.....................................................................................F-1, F-2, F-3
Pin, Lead Connector, Connection Diagrams, and Dimension Print..........F-4 thru F-7
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Parts Lists...................................................................................................P-392 Series
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