W A V E F O R M C O N T R O L T E C H N O L O G Y T M

APPLICATION

Making Fillet Welds with Power Wave AC/DC 1000™ System

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Welding Guide

Power Wave AC/DC 1000™ System Cost Recapture Analysis*

Example: Using a burden charge of 40.00 $/Hr., an operating factor of 40% and the need to produce either of the following welds:

Producing 1/2” (13mm) flat positioned fillet welds

Present weld: DC+, 885 amps, 10.40 in/min . . . . . . . . . . . . . . . . . . . . . . . . . . .1.92 $/Ft

Power Wave Weld: 885 amps (25% bal, -20% off, 30Hz), 14.2 in/min . . . . . . .1.41 $/Ft Dollar Saving per Foot of Weld . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.50 $/Ft

Annual Saving based upon a 2000 hour-year . . . . . . . . . . . . . . . . . . . . . . . . . .$28,400

Less than 11 months to recapture the cost of the

Power Wave AC/DC 1000™ and returns a 36.5 percent

increase in production capacity!

Producing 5/16” (8mm) horizontal fillet welds

Present weld: DC+, 525 amps, 15.0 in/min . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.33 $/Ft

Power Wave Weld: 525 amps (25% bal, -10% off, 30Hz), 21.0 in/min . . . . . . .0.95 $/Ft Dollar Saving per Foot of Weld . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.38 $/Ft

Annual Saving based upon a 2000 hour-year . . . . . . . . . . . . . . . . . . . . . . . . . .$31,920

Less than 10 months to recapture the cost of the Power Wave AC/DC 1000™ and with a 40 percent increase in production capacity!

To maintain or improve your competitive edge, contact the nearest Lincoln Electric Technical Sales Representative to discuss and start the process toward lower welding costs and increased productivity.

*Based upon present cost of an equipment setup that includes Power Wave AC/DC 1000™, Power Feed 10A Controller, Travel Carriage, and essential accessory items including vertical and horizontal adjusters, contact nozzle and wire reel. Prices for other packages will vary. The cost of other equipment packages may alter the time to recapture the purchase cost.

Customer Assistance Policy

The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customer and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirement.

Subject to change - This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

WHAT IS NEXTWELD?

The challenges facing industrial fabricators today are increasingly difficult. Rising labor, material, and energy costs, intense domestic and global competition,

a dwindling pool of skilled workers, more stringent and specific quality demands.

Through our commitment to extensive research and investments in product development, Lincoln Electric has

established an industry benchmark for applying technology to improve the quality, lower the cost and enhance the performance of arc welding processes. Advancements in power electronics, digital communications and Waveform Control Technology™ are the foundation for many of the improvements.

NEXTWELD brings you a series of Process, Technology, Application and Success Story documents like this one. NEXTWELD explains how technologies, products, processes and applications are linked together to answer the important questions that all businesses face:

•How can we work faster, smarter, more efficiently?

•How can we get equipment and people to perform in ways they’ve never had to before?

•How do we stay competitive?

NEXTWELD is the future of welding but its benefits are available to you today. Ask your Lincoln Electric representative how to improve the flexibility, efficiency and quality of your welding operations to reduce your cost of fabrication.

THE LINCOLN ELECTRIC COMPANY www.lincolnelectric.com 1.216.481.8100

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Lincoln Electric Making Fillet Welds manual Power Wave AC/DC 1000 System Cost Recapture Analysis
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Making Fillet Welds specifications

Lincoln Electric, a global leader in the welding industry, has been at the forefront of developing innovative solutions for producing high-quality fillet welds. Fillet welds, which are commonly used to join two surfaces at an angle, are critical in various applications ranging from construction to manufacturing. Lincoln Electric’s commitment to quality and efficiency is evident in its advanced technologies, products, and dedicated approach to customer satisfaction.

One of the main features of Lincoln Electric's approach to fillet welding is its range of welding machines designed for different applications. The company offers an array of MIG, TIG, and Stick welding equipment that ensure optimal performance and versatility for any project. From portable welding machines for on-site work to industrial-grade systems for large-scale operations, Lincoln Electric provides solutions that cater to every welding requirement.

Incorporating cutting-edge technologies, Lincoln Electric emphasizes the importance of automation in improving the consistency and quality of fillet welds. Their robotic welding systems are engineered to enhance precision and reduce labor costs while maximizing productivity. These automated systems utilize advanced programming and real-time monitoring, ensuring that every weld meets industry standards.

Another critical aspect of Lincoln Electric's innovation is its emphasis on welding consumables. The company produces a variety of filler metals, including flux-cored wires and solid wires, designed specifically for fillet weld applications. These consumables are formulated to provide excellent penetration, strength, and corrosion resistance, ensuring that the final product can withstand rigorous conditions.

Moreover, Lincoln Electric places a strong focus on training and education. The company offers comprehensive welding training programs that cover all aspects of fillet welding, from fundamental techniques to advanced practices. This commitment to enhancing the skillset of welders ensures that teams can execute high-quality work effectively and efficiently.

Lincoln Electric's dedication to research and development guarantees that they remain at the forefront of welding technology. By continually exploring new materials, techniques, and processes, they guarantee that their solutions not only meet but exceed customer expectations.

In summary, Lincoln Electric excels in the production of fillet welds through advanced welding equipment, automated solutions, high-quality consumables, and robust training programs. Their unwavering commitment to innovation makes them a trusted partner in the welding industry, enabling customers to achieve superior results in their projects. Whether in construction, manufacturing, or any other sector, Lincoln Electric continues to shape the future of welding with its state-of-the-art solutions.
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