Makita BHX2500 Fault location, Incorrect choke position, carburetor defective, fuel supply, After

Models: BHX2500

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Fault location

Fault location

Fault

System

 

Observation

 

 

Cause

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine not starting or with

Ignition system

 

Ignition spark O.K.

 

 

Fault in fuel supply or compression system, mechanical

difficulty

 

 

 

 

 

 

 

defect

 

 

 

 

 

 

 

No ignition spark

 

 

STOP-switch operated, wiring fault or short circuit, spark

 

 

 

 

 

 

 

 

plug or connector defective, ignition module faulty

 

Fuel supply

 

Fuel tank filled

 

 

Incorrect choke position, carburetor defective, fuel supply

 

 

 

 

 

 

 

 

line bent or blocked, fuel dirty.

 

 

 

Compression

 

No compression when

 

Cylinder bottom gasket defective, crankshaft seals

 

 

 

pulled over

 

 

damaged, cylinder or piston rings defective or improper

 

 

 

 

 

 

 

 

sealing of spark plug

 

 

 

 

Mechanical fault

 

Starter not engaging

 

Broken starter spring, broken parts inside of the engine

Warm start problems

 

 

Tank filled ignition spark

 

Carburetor contaminated, have it cleaned

 

 

 

 

existing

 

 

 

 

 

 

 

Engine starts but dies

Fuel supply

 

Tank filled

 

 

Incorrect idling adjustment, carburetor contaminated

 

 

 

 

 

 

 

 

Fuel tank vent defective, fuel supply line interrupted,

 

 

 

 

 

 

 

 

cable or STOP-switch faulty

 

 

Insufficient performance

Several systems

 

Engine idling poor

 

 

Air filter contaminated, carburetor contaminated, muffler

 

may simultaneously

 

 

 

 

 

clogged, exhaust duct in the cylinder clogged

 

 

be affected

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operating time

 

Before

After

 

Daily

 

30h

50h

200h

Shutdown

Corres-po

 

 

 

 

Item

 

operation

lubrication

 

(10h)

 

/rest

nding P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine oil

Inspect/clean

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

 

Replace

 

 

 

 

 

 

 

*1

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tightening parts

Inspect

 

 

 

 

 

 

 

 

17

(bolt, nut)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel tank

Clean/inspect

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drain fuel

 

 

 

 

 

 

 

 

 

*3

17

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Throttle lever

Check function

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Stop switch

Check function

 

 

 

 

 

 

 

 

 

13

 

 

 

 

 

 

 

 

 

 

 

 

 

Low-speed rotation

Inspect/adjust

 

 

 

 

 

 

 

 

 

13

 

 

 

 

 

 

 

 

 

 

 

 

 

Air cleaner

Clean

 

 

 

 

 

 

 

 

 

16

 

 

 

 

 

 

 

 

 

 

 

 

 

Ignition plug

Inspect

 

 

 

 

 

 

 

 

 

16

 

 

 

 

 

 

 

 

 

 

 

 

 

Cooling air duct

Clean/inspect

 

 

 

 

 

 

 

 

 

17

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inspect

 

 

 

 

 

 

 

 

 

17

Fuel pipe

 

 

 

 

 

 

 

 

 

 

 

 

Replace

 

 

 

 

 

 

 

 

*2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel filter

Clean/replace

 

 

 

 

 

 

 

 

 

17

 

 

 

 

 

 

 

 

 

 

 

 

 

Clearance between air intake

Adjust

 

 

 

 

 

 

 

 

*2

 

valve and air discharge valve

 

 

 

 

 

 

 

 

 

 

 

 

Oil tube

Inspect

 

 

 

 

 

 

 

 

*2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine overhaul

 

 

 

 

 

 

 

 

 

*2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Carburetor

Drain fuel

 

 

 

 

 

 

 

 

 

*3

17

 

 

 

 

 

 

 

 

 

 

 

 

 

*1 Perform initial replacement after 20h operation.

*2 For the 200 operating hour inspection, request Authorized Service Agent or a machine shop. *3 After emptying the fuel tank, continue to run the engine and drain fuel in the carburetor.

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Makita BHX2500 Fault location, Incorrect choke position, carburetor defective, fuel supply, Several systems, Before, After