Miller Electric S-75D, S-75S manual PD Precision Drive and Old-Style Drive Rolls and Guides

Models: S-75S S-75D

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Table 9-1. PD (Precision Drive) and Old-Style Drive Rolls and Guides

 

 

 

PD for Hard Wire

 

PD for Aluminum

PD and

Guides for Old Style Drive

 

Standard Drive Rolls

 

Wire Size

(1 kit or 4 rolls & 1 guide required)

(1 kit or 4 rolls & 1 guide required)

Old Style

Rolls (1 each required)

 

( 4 required)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PD

PD

 

 

PD

PD

 

Intermediate

 

 

 

 

 

 

Metric

 

 

Drive

Continous

 

 

Drive

Continous

Inlet

Exit

V Groove

U Groove

VK Groove

UC Groove

Fraction

PD Kit

 

Roll

Guide

PD Kit

 

Roll

Guide

Guide

Guide

Guide

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.023−.025 in.

0.6 mm

224871

 

222494

223096

 

 

 

 

219108

223515

223517

087130

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

030 in.

0.8 mm

224872

 

222495

223096

300038

 

222495

223099

219108

223515

223517

053695

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.035 in.

0.9 mm

224873

 

222496

223096

300039

 

222496

223099

219108

223515

223517

053700

072000

132958

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.040 in.

1.0 mm

224874

 

222497

223097

 

 

222497

223100

219108

223515

223517

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.045−.047 in.

1.1−1.2 mm

224875

 

222498

223097

300040

 

222498

223100

219108

223515

223517

053697

053701

132957

083489

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.052 in.

1.3−1.4 mm

224876

 

222499

223097

 

 

222499

223101

219108

223515

223517

053698

053702

132956

083490

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/16 in.

1.6 mm

224877

 

222500

223098

300041

 

222500

223101

219108

223515

223517

053699

053706

132955

053708

(.062)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.068−.072 in.

1.8 mm

224878

 

222501

223098

 

 

 

 

219108

223515

223517

 

 

132959

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5/64 in.

2.0 mm

 

 

 

 

 

 

 

 

219109

223516

223518

 

053704

132960

053710

(.079)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/32 in.

2.4 mm

 

 

 

 

 

 

 

 

219109

223516

223518

 

053703

132961

053709

(.094)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7/64 in.

2.8 mm

 

 

 

 

 

 

 

 

219109

223516

223518

 

053705

132962

053711

(.110)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/8 in.

3.2 mm

 

 

 

 

 

 

 

 

219109

223516

223518

 

053707

132963

053712

(.125)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The S−75S & S−75D are shipped from the factory with .035 PD drive rolls & guides installed, and a Q400 gun set up for .035 wire. The S−75S & S−75D also include a .045 PD drive roll kit.

The Q400 gun includes .045 contact tips to convert the gun to use .045 wire.

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Miller Electric S-75D, S-75S manual PD Precision Drive and Old-Style Drive Rolls and Guides

S-75S, S-75D specifications

Miller Electric is renowned for its cutting-edge welding and fabrication technology, and the S-75D and S-75S models stand out in their lineup, highlighting excellence in performance and versatility. Designed for both professional welders and industrial applications, these power sources are equipped to handle a variety of welding processes, from MIG to Flux-Core welding.

The Miller Electric S-75D is characterized by its robust construction and advanced technologies. One of its main features is the Auto-Set function, which simplifies the setup process by automatically adjusting the parameters based on the material thickness and wire size. This ensures optimal welding performance, providing welders with confidence in their work. Additionally, the S-75D is equipped with a powerful inverter design, offering increased efficiency and portability. Weighing significantly less than traditional transformer-based units, the S-75D allows for easier transportation to job sites without compromising on power.

On the other hand, the S-75S model incorporates several user-centric enhancements. With a focus on operational ease, it includes a large, intuitive digital display that provides real-time feedback on welding parameters. This feature allows for quick adjustments, ensuring that welders can maintain control over their projects. Furthermore, the S-75S boasts a duty cycle of up to 60%, making it ideal for heavy industrial applications where continuous operation is critical.

Both models share several key technologies that enhance their performance. The Wind Tunnel Technology, for instance, provides superior cooling capabilities, protecting internal components from dust and debris, which prolongs the life of the machine. Additionally, the Power Feed system supports large spools of wire, reducing the frequency of spool changes during long projects.

In terms of characteristics, the S-75D and S-75S are designed with durability in mind. They feature rugged chassis construction and high-quality components that withstand harsh working environments. Furthermore, both machines are equipped to operate in various settings, including fabrication shops, construction sites, and maintenance applications.

In summary, the Miller Electric S-75D and S-75S models represent the pinnacle of welding equipment innovation. With features like Auto-Set, robust duty cycles, intuitive displays, and advanced cooling technologies, they are engineered to meet the demands of skilled welders who seek efficiency, reliability, and high-quality performance in their work. These power sources are ideal for tackling complex welding tasks while ensuring user-friendly operation and durability in any environment.