•When battery pack is not in use, keep it away from other metal objects like paper clips,

SYMBOLOGY

ASSEMBLYOPERATION

coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery termi- nals together may cause burns or a fire.

•Under abusive conditions, liquid may be eject- ed from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

SERVICE

•Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

SPECIFIC SAFETY RULES

•Hold power tool by insulated gripping surfaces, when performing an operation where the fas- tener may contact hidden wiring. Fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

•Wear ear protectors when impact drilling. Exposure to noise can cause hearing loss.

Use only sockets and other accessories spe- cifically designed for use on impact wrenches and drivers. Other sockets and accessories might shatter or break causing injury.

Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

•lead from lead-based paint

•crystalline silica from bricks and cement and other masonry products, and

•arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are spe- cially designed to filter out microscopic particles.

Volts

Direct Current

Impacts per Minute Under

Load (IPM)

No Load Revolutions per

Minute (RPM)

Underwriters Laboratories, Inc.

United States and Canada

SPECIFICATIONS

 

Volts

 

RPM

 

IPM

Cat. No.

DC

Mode

Speed

Mode

Impacts

2452-20

12

1

 

0 - 1200

1

 

0 - 3000

 

 

2

 

0 - 2650

2

 

0 - 4000

2453-20

12

1

 

0 - 1200

1

 

0 - 2700

 

 

2

 

0 - 2650

2

 

0 - 3550

2454-20

12

1

 

0 - 1200

1

 

0 - 2650

 

 

2

 

0 - 2650

2

 

0 - 3500

FUNCTIONAL DESCRIPTION

 

6

 

 

1

 

 

2

5

 

 

 

3

 

 

4

 

1.

Hex drive chuck

 

 

(2453-20)

 

2.

LED

 

3.

Control switch

 

4.

Trigger

 

5.

Belt clip

7

6.

2-Mode drive control

7.

1/4” Square drive shank

 

 

(2452-20)

 

8.

3/8” Square drive shank

 

 

(2454-20)

8

 

 

WARNING Recharge only with the charger specified for the battery. For specific charging instructions, read the operator’s manual supplied with your charger and battery.

Inserting/Removing the Battery

To remove the battery, push in the release buttons and pull the battery pack away from the tool.

To insert the battery, slide the pack into the body of the tool. Make sure it latches securely into place.

WARNING Always remove battery pack before changing or removing acces- sories. Only use accessories specifically recommended for this tool. Others may be hazardous.

WARNING Use only sockets and other accessories specifically designed for use on impact wrenches and drivers. Other sockets and accessories might shatter or break caus- ing injury.

Attaching and Removing Accessories

Square drive shank (Cat. No. 2452-20, 2454-20) These impact wrenchs are intended only for use with sockets designed for impact wrenches that have a 1/4" (Cat. No. 2452-20) or 3/8" (Cat. No. 2454-20) square drive. Other sockets could shatter or break, causing injury.

1.To attach a socket or other accessory, align the accessory with the drive shank and push it firmly over the retaining ring.

2.To remove the accessory, pull the accessory off the drive shank.

Hex drive chuck (Cat. No. 2453-20)

This driver is intended for use with drill and driver bits with a 1/4" hex shank and ball detent recess.

1.To attach an accessory, press the shank into the hex drive chuck.

2.To remove the accessory, pull out the ring and remove the accessory. Release the ring.

WARNING Always remove battery pack before changing or removing acces- sories. Only use accessories specifically recommended for this tool. Others may be hazardous.

WARNING To reduce the risk of injury, wear safety goggles or glasses with side shields.

Fuel Gauge

To determine the amount of charge left in the bat- tery, pull the trigger. The Fuel Gauge will light up for 2-3 seconds.

To signal the end of charge, 1 light on the fuel gauge will flash for 2-3 seconds.

Using the Drive Control

The drive control button is used to adjust the torque,

rotation speed (RPM), and impact speed (IPM) for

the application (see Specifica-

Drive Control

tions chart for RPM and IPM).

Mode

Button

To select the drive control mode:

 

1. Pull and release the trigger to

Indicator

 

turn on the tool. The current

 

 

mode indicator is lit.

 

 

2. Press the drive control but-

 

 

ton

to cycle through the

 

 

2 modes. When the desired

 

 

mode indiator is lit, begin

 

 

work.

 

 

 

Using the Control Switch

The control switch may be set to three positions: forward, reverse and lock. Due to a lockout mecha- nism, the control switch can only be adjusted when the ON/OFF switch is not pressed. Always allow the motor to come to a complete stop before using the control switch.

Push for

Push for

Forward

Reverse

PUSH TOCENTERTO LOCK

1.

For forward (clockwise) rotation, push the

 

control switch in the direction shown. Check the

2.

direction of rotation before use.

For reverse (counterclockwise) rotation, push

 

the control switch in the direction shown. Check

3.

the direction of rotation before use.

To lock the trigger, push the control switch to the

 

center position. The trigger will not work when

 

the control switch is in the locked position.

 

Always remove the battery pack before perform-

 

ing maintenance, changing accessories, storing

 

the tool and any time the tool is not in use.

4

5

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Milwaukee 2454-20 Symbology Assemblyoperation, Service, Specific Safety Rules, Specifications, Functional Description