0.030.03

Ypart

0.10.2

X part

Adjust the wheel position while grinding so that the measurements of the thinning (X part, Y part) will be the same as those of fig.10. (Dotted lines show the final positions.

(Grinding tip) To make the task easy, grind the two cutting edges alternately, using a mirror to check the configuration while grinding.

„Honing

 

 

After grinding thinning face, grind honed

Fig.11

R(0.1~0.15)×φD)

edges. This is the last procedure for

 

regrinding.

 

 

 

 

First, as shown in fig.11, grind the edge

 

 

at the cross section of the thinning edge

 

 

and major cutting edge with diamond file

 

 

until it becomes R-shaped.

 

 

Appropriate R size is approximately (0.1

 

 

~ 0.15) x ØD.

Fig.12

 

As shown in fig.12, thoroughly grind

 

honed edges on both sides evenly. First,

 

 

 

 

use a diamond file with grain size #400

 

 

for honing, and finish by using a hand lap

 

 

with grain size #1500.

W

As shown in fig.13, honing angle is 25°.

Change honing width inb accordance with tool diameter (Please refer to table

25°

Rake face

Relief face

1).

Table.1

Tool diameter φD

φ5 less

Unit (mm)

Honing width W

0.0250.05

Fig.13

Center line of the drill

φ5 over φ10 less

φ10 over φ20 less

0.050.1

0.100.15

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