Magnetic Pickup Installation Instructions

Models: MP3298, MP7905, and MP7906

MP-8802N

Revised 03-02

Section 20

(00-02-0181)

Please read the following information before installing. A visual inspection of this product for damage

during shipping is recommended before mounting. These instructions are intended for MP3298, MP7905, and MP7906 models.

GENERAL INFORMATION

WARNING

BEFORE BEGINNING INSTALLATION OF THIS MURPHY PRODUCT

Disconnect all electrical power to the machine.

Make sure the machine cannot operate during installation.

Follow all safety warnings of the machine manufacturer.

Read and follow all installation instructions.

Gap Chart

 

THREAD

 

 

 

 

TURN

 

 

 

 

SIZE

 

 

1/4

 

1/2

3/4

1

 

5/8-18 UNF

 

.013 in.

.028 in.

.035 in.

.055 in.

G

 

(0.33 mm)

(0.71 mm)

(0.88 mm)

(1.39 mm)

 

 

 

 

 

 

 

 

 

 

A P

3/4-16 UNF

 

.015 in.

.030 in.

.045 in.

.062 in.

 

(0.38 mm)

(0.76 mm)

(1.14 mm)

(1.57 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Typical Installation

Magnetic Pickup Installation (see diagram below)

Drill and tap a hole in the flywheel housing (See Specifications for model and thread size). IMPORTANT: Drilling too deep may damage ring gear teeth. Blow chips with air hose when drilling and tapping hole.

Description

A magnetic pickup is an AC generator. It is normally installed into the fly- wheel housing of an internal combustion engine, so that the starter ring gear acts upon it to generate a voltage pulse each time a gear tooth passes the end of the sensor.

Specifications

Housing Material:

Gap Adjustment

Insert magnetic pickup and turn until it stops at the face of the gear. Back-off the gear by turn- ing the pickup counter-clockwise 1/4, 1/2, or 3/4 turn (drawing right) .

See Gap Chart below to determine gap distance based on the turn. Check gap clearance by rotating the gear completely around.

1/4

1/2

3/4

MP3298: Type 300 Stainless Steel. Locknut: Type 300 Stainless Steel.

MP7905 and MP7906: Type 6061 Aluminum/Anodize Class 1. Locknut: Steel Nickel Plated.

Output Leads (all models): Two insulated leads, 20AWG, STR/TEF insulated per MIL-W-16878D Type E, 1 White and 1 Black.

Output Voltage (all models): 200 V.P.P. TYP. (tested at 1000 I.P.S. 20 Pitch gear, 0.005 Gap., and 100K OHM Load).

NOTE: Magnetic pickup gap should be adjusted so

that the minimum voltage required is attained at the engine’s lowest RPM. The voltage will increase as the speed increases.

If erratic readings occur, remove magnetic pickup and check the magnetic tip for metal chips.

Always use a two-conductor shielded cable. Ground the shield to a metal frame ground at the engine end only.

Coil Resistance:

MP3298: 975 Ohms TYP.

MP7905 and MP7906: 2500 Ohms TYP.

Potting (all models): Internal portion of pickup is filled with epoxy resin, making the magnetic pickup oil and moist resistant.

Temperature (all models): -65° to +225°F (-54 ° to 107°C).

Coil Induct.:

MP3298: 800 mH max, @ 1K Hz.

MP3298: 400 mH TYP. @ 1K Hz.

Pickup

Part

Total

Threaded

Thread

Model

Number

Length

Length

Size

 

 

 

 

 

MP3298

20700162

3 in. (76 mm)

3 in. (76 mm)

5/8-18 UNF

MP7906

20700161

3 in. (76 mm)

3 in. (76 mm)

3/4-16 UNF

MP7905

20700160

4-1/2 in. (114 mm)

4-1/2 in. (114 mm)

3/4-16 UNF

Never run these wires next to spark plug wires or in wire loom with other wires carrying inductive loads or alternating current.

After adjusting, set lock-nut.

Drill and tap casing (see thread sizes in Specifications).

Gap

(see Gap Chart)

NOTE: Clean gear casing and magnetic sensor

of metal chips or filings.

LOAD

Tach

Speed

Switch

AC

Meter

AC Meter Reading must be taken at load.

Casing

Gear (must be made of magnetic material).

MP-8802N page 1 of 2

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Murphy MP7906, MP3298, MP-8802N, MP7905 specifications Gap Chart, Typical Installation, Description, Specifications