N415-0064 APR 08/08

Burner Removal Instructions For Napoleon P600 Model Grills

Removal of a burner must be performed by a qualified service person.

1.Turn off and disconnect the gas supply to the grill. Remove warming rack, cooking grids & sear plates.

2.Remove control knobs from gas valves and disconnect the wires from the igniter located on the underside of the control panel.

3.Remove the 1/4” hex heads screws (2) located on the lower front corners of the control panel.

4.Remove the side shelves by removing the #14 x 1/2” screws

(2) from the underside of both shelves.

5.Lift the shelves away from the control panel. Lift the control panel up and off.

6.Disconnect the gas supply hose from the manifold as well as the rear burner feed tube, then remove the 3/8” manifold mounting screws (3) from the inside of the grill base. Remove the manifold assembly.

7.Remove the 1/4” hex head screw (1) located in the centre back of each U shaped burner. Remove the burner shields. Note: For re-installing, the screw can be started through the burner into the back wall before fitting the slotted opening of the burner shield over the screw, behind the burner.

8.The burners can now be removed by pulling each assembly forward slightly, then moving the burner upwards and back, allowing the burner to clear the holes in the front of the base. Reverse this procedure to re-install. Ensure that the burner carryover ports are on the underside of the burners.

7.Re-install the manifold ensuring that the valve ends properly engage the mouth of the burners. Re-connect the rear burner feed tube and the gas supply hose. Turn on the gas supply, then check all joints for leaks using a 50/50 soap and water mixture. See leak testing instructions in the manual or on the web at www.napoleongrills.com.

8.Reassemble all the remaining components.

Crossover ports at bottom of burner.

Ensure that the valve properly enters the

mouth of the burner.

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Napoleon Grills manual Burner Removal Instructions For Napoleon P600 Model Grills