SERVICE AND ADJUSTMENTS

TOREPLACEMOTIONDRIVEBELT(SeeFig.20)

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

BELT REMOVAL -

Remove mower (See “TO REMOVE MOWER” in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

Remove belt from stationary idler and clutching idler.

Remove belt downward from around engine pulley.

Pull belt slack toward rear of tractor. Remove belt up- wards from transaxle pulley by deflecting belt keepers.

Remove belt from center span keeper and pull belt away from tractor.

BELT INSTALLATION -

Carefully work new belt down between transaxle belt keepers and onto the input pulley.

Slide belt into the center span keeper.

Pull belt toward front of tractor and roll around the top groove of engine pulley.

Install belt through stationary idler and clutching idler.

Make sure belt is in all pulley grooves and inside all belt guides and keepers.

Install mower (See “TO INSTALL MOWER” in this section of manual).

ENGINE PULLEY

CLUTCHING

IDLER

STATIONARY

IDLER

CENTER SPAN

KEEPER

TRANSAXLE

PULLEY

FIG. 20

TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT (See Fig. 21)

The transaxle should be in neutral when the gear shift lever is in neutral (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows:

Make sure transaxle is in neutral.

NOTE: When the tractor rear wheels move freely, the transaxle is in neutral.

Loosen adjustment bolt in front of the right rear wheel.

Position the gear shift lever in the neutral position.

Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position.

GEARSHIFT

NEUTRAL

LEVER

LOCK

 

GATE

 

ADJUSTMENT

 

BOLT

FIG. 21

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.

TO REMOVE WHEEL (See Fig. 22)

Block up axle securely.

Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).

Repair tire and reassemble.

On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

Replace washers and snap retaining ring securely in axle groove.

Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

AXLE

RETAINING WASHERS

RING

COVER

 

SQUARE KEY (REAR WHEEL ONLY)

FIG. 22

TO START ENGINE WITH A WEAK BATTERY (See Fig. 23)

WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the Maintenance section of this manual).

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Poulan 424008 manual To Adjust Steering Wheel Alignment, Front Wheel TOE-IN/CAMBER