Poulan 96042011101 TO REPLACE MOTION DRIVE BELT See Fig, To Check Brake, Service And Adjustments

SERVICE AND ADJUSTMENTS

TO REPLACE MOTION DRIVE BELT (See Fig. 39)

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

BELT REMOVAL -

1.Remove mower (See “TO REMOVE MOWER” section in this manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

2.Disconnect clutch wire harness (A).

3.Remove anti-rotation link (B) on right side of tractor.

4.Removebeltfromstationaryidler(C)andclutchingidler(D).

5.Remove belt from centerspan idler (E).

6.Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades (F).

7.Remove belt downward from engine pulley and around electric clutch (G).

8.Slide belt toward rear of tractor, off the steering plate

(H) and remove from tractor.

BELT INSTALLATION -

1.Install new belt from tractor rear to front, over the steer- ing plate (H) and above clutch brake pedal shaft (J).

2.Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley (G).

3.Pull belt toward rear of tractor. Carefully work belt down around transmission cooling fan and onto the input pul- ley (F). Be sure belt is inside the belt keeper.

4.Install belt on centerspan idler (E).

5.Installbeltthroughstationaryidler(C)andclutchingidler(D).

6.Reinstall anti-rotation link (B) on right side of tractor. Tighten securely.

7.Reconnect clutch harness (A).

8.Make sure belt is in all pulley grooves and inside all belt guides and keepers.

9.Install mower (See “TO INSTALL MOWER” section in

TO CHECK BRAKE

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced.

You may also check brake by:

1.Park tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brake.

2.Disengage transmission by placing freewheel control in “transmission disengaged” position. Pull freewheel control out and into the slot and release so it is held in the disengaged position.

The rear wheels must lock and skid when you try to manu- ally push the tractor forward. If the rear wheels rotate, then the brake needs to be serviced. Contact a qualified service center.

TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT (See Fig. 40)

The motion control lever has been preset at the factory and adjustment should not be necessary.

•Loosen adjustment bolt in front of the right rear wheel, and lightly tighten.

•Start engine and move motion control lever until tractor does not move forward or backward.

•Hold motion control lever in that position and turn engine off.

•While holding motion control lever in place, loosen the adjustment bolt.

•Movemotioncontrollevertotheneutral(lockgate)position.

•Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position.

After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps:

• Loosen the adjustment bolt.

this manual).

B A

G

H

• Move the motion control lever 1/4" to 1/2" in the direc-
	tion it is trying to creep.
• Tighten adjustment bolt securely.
•	Start engine and test.
•	If tractor still creeps, repeat above steps until satisfied.

MOTION CONTROL	NEUTRAL
LEVER	LOCK
	GATE

	C
D	J
	E

F

02953 electric

ADJUSTMENT

BOLT

Fig. 40

Fig. 39 23