SERVICE AND ADJUSTMENTS

TO REPLACE MOTION DRIVE BELT (See Fig. 24)

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

BELT REMOVAL -

Remove mower (See “TO REMOVE MOWER” in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

Disconnect clutch wire harness.

Remove clutch locator.

Remove belt from stationary idler and clutching idler.

Remove belt downward from engine pulley and around electric clutch.

Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades.

Remove belt from center span keeper and pull belt away from tractor.

BELT INSTALLATION -

Carefully work new belt down around transmission cooling fan and onto the input pulley.

Slide belt into the center span keeper.

Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley.

Install belt through stationary idler and clutching idler.

Reinstall clutch locator and tighten nut securely.

Reconnect clutch harness.

Make sure belt is in all pulley grooves and inside all belt guides and keepers.

Install mower (See “TO INSTALL MOWER” in this sec- tion of manual).

ELECTRIC

CLUTCH LOCATOR

CLUTCH

 

CLUTCHING

IDLER

STATIONARY

IDLER

CENTER SPAN

KEEPER

TRANSMISSION

CLUTCH

INPUT PULLEY

WIRE

 

HARNESS

FIG. 24

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See“PURGETRANSMISSION” in the Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN- MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS (See Fig. 25)

Block up axle securely.

Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).

Repair tire and reassemble.

On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

Replace washers and snap retaining ring securely in axle groove.

Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

WASHERS

RETAINING

RING

AXLE

COVER

SQUARE KEY (REAR

WHEEL ONLY)

FIG. 25

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Poulan PD24PH42ST manual To Replace Motion Drive Belt See Fig, Transmission REMOVAL/REPLACEMENT, Front Wheel TOE-IN/CAMBER