Poulan PRGT2046B TRANSAXLE

47

REPAIR PARTS

TRACTOR - - MODEL NUMBER PRGT2046B

TRANSAXLE

KEY PART

NO. NO. DESCRIPTION

1 4197R Axle Shaft

2 12000034 Retaining Ring

3 4199R Final Drive Gear

4 4216R Differential Gear

5 4215R Differential Pinion

6 4217R Differential Carrier

7 174728 Axle Thrust Washer

8 74020652 Bolt , Hex Head 3/8-24 x 3-1/4

(1" Thread Length)

9 7392M Steel Ball

10 137261 Spring Shift Fork Detent

11 4985R S hift Fork, High-Low Range

12 6266H Thrust Bearing Race

13 4212R 4th Reduction Pinion

14 137125 Shaft, Brake

15 6276H Snap Ring, Crescent Type

16 633A63 High-Low Range Gears

17 8118M Needle Bearing

18 8740H1 Sintered Iron Bearing

19 122238X Sh ift Fork Shaft, High-Low Range

20 4218R D ifferential Pinion Spacer

21 6252H1 Differential Pinion Bushing

22 7810H Gripco Centerlock Nut 3/8-24

23 6262H Shift Fork, R.H.

24 7393R Oil Seal

25 992R1 Sintered Iron Bearing

26 139111 Shift Fork Shaft

27 4986R Shift Fork, L.H.

28 122254X Shift Shaft, High-Low Range

29 6269H Oil Seal

30 5855H Pressure Reli ef Val ve

31 174731 Gearcase, Reverse Idler Shaft

and Bearings, R.H. (Includes Key

No.’s 17,18, 25, 33, 50, 3, 77 and

82)

32 6277H Dowel Pin

33 4225R Needle Bearing

34 7396H Thrust Bearing Race

35 4198R 4th Reduction Gear Shaft

36 4200R 4th Reduction Gear Spacer

37 7395H Thrust Bearing Race

38 160789 Gate, Lower, Shift

39 174729 Gearcase and Bearings, L.H.

(Includes Key Numbers 18, 25,

49, 50 (2), 51 and 52)

40 13320400 Pipe Plug 1/2-14 N.P.T.

41 17580520 Bolt, Hex 5/16-18 UNC x 1-1/4

45 6271H Oil Seal

46 13060200 Pipe Plug 1/4-18 N.P.T.

49 4895H Needle Bearlng

50 4222R Needle Bearing

51 1529R Needle Bearing

KEY PART

NO. NO. DESCRIPTION

52 8119M Needle Bearing

53 4220R Thrust Bearing Race

54 4209R 3rd Reduction Pinion, Low

55 4213R 4th Reduction Gear

56 4442R 3rd Reduction Pinion Spacer

57 4195R 2nd Reduction Gear Shaft

58 4214R Final Drive Pinion

59 4194R 1st Reduction Gear Shaft

60 7528R 1st Reduction Shaft Spacer

61 4208R 3rd Reduction Plnion Hlgh

62 4207R 2nd Reduction Gear

63 7398H Needle Bearlng

64 4203R Low Speed Gear and 2nd

Reductlon Pinion Cluster

65 4204R Reverse Gear

66 2898J Key, Hi-Pro 1/8 x 17/32

67 12000033 Klip Ring

68 4205R I ntermediate Speed Gear

69 4206R High Speed Gear

70 1370H Thrust Bearing Race

71 633A69 Intermediate and High Speed

Cluster Pinions

72 139120 Input Shaft

73 4201R Low Speed Pinion

74 12000008 E-Ring

75 1153R Reverse Idler Gear

77 6803J Needle Bearing

79 1167R Sealing Washer

80 73360700 Nut, Hex, Jam 7/16-20

81 6270H Oil Seal

82 136984 Reverse Idler Shaft

84 5384J Gearshift Lever, Bent

85 2978J Gearshift Cap

86 633A85 Gearshift Ball Cover and Pin

87 8739H1 Shift Lever Guide Ball, Keyed

88 4924H Spring

89 19151516 Washer 15/32 x 15/16 x 16 Ga.

90 110542X S hift Mechanism Seal

91 19181511 Washer 9/16 x 15/16 x 12 Gauge

92 75J Gearshift Gate and

Reinforcement

93 6274H Shift Ball Cover Gasket

94 76020412 Cotter Pin 1/8 x 3/4

96 159783 Scre w, Hex, Washer, HD.

97 633A109 Gearshift Lever Assembly

98 174742 Transaxle, 6 Speed,

Complete Assembly

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Contents

Main PRGT2046B I. GENERAL OPERATION II. SLOPE OPERATION straight gradual SAFETY RULES down Never Do not III. CHILDREN SAFETY RULES WARNING PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES T ABLE OF CONTENTS CONTENTS OF HARDW ARE PACK Steering Wheel Seat Mower Gauge Wheels TOOLS REQUIRED FOR ASSEMBLY TO REMOVE TRACTOR FROM CARTON UNPACK CARTON BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL (See Fig. 1) ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 4) INSTALL SEAT (See Fig. 3) TO ROLL TRACTOR OFF SKID (See Operation section, for location and function of controls) TO DRIVE TRACTOR OFF SKID (See Opera- tion section, for location and function of con- trols) ASSEMBLY INSTALL MULCHER PLATE (See Fig. 6) TO SET UP YOUR MOWER FOR MULCHING (See Fig. 5) TO CONVERT TO BAGGING OR DISCHARGING INSTALL MOWER AND DRIVE BELT (See Figs. 7 and 8) CHECKLIST WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: P KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 9) TO ADJUST MOWER CUTTING HEIGHT (See Fig. 9) TO USE CHOKE CONTROL (See Fig. 9) TO USE THROTTLE CONTROL (See Fig. 9) TO OPERATE MOWER (See Fig. 11) TOWING CARTS AND OTHER ATTACH- MENTS TO OPERATE ON HILLS TO TRANSPORT TO ADJUST GAUGE WHEELS (See Fig. 10) MOWING TIPS ADD GASOLINE BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL MULCHING MOWING TIPS T R A C T 0 R MAINTENANCE SCHEDULE SERVICE DATES E N G I N E GENERAL RECOMMENDATIONS BEFORE EACH USE LUBRICATION CHART BLADE REMOVAL (See Fig. 14) TO SHARPEN BLADE (See Fig. 15) BRAKE OPERATION TIRES OPERATOR PRESENCE SYSTEM V-BELTS TRANSAXLE COOLING CHECK TRANSAXLE OIL LEVEL (See Fig. 16) CLEAN AIR SCREEN LUBRICATION CLEANING CLEAN AIR INTAKE/COOLING AREAS AIR FILTER (See Fig. 18) TO LEVEL MOWER HOUSING TO REMOVE MOWER (See Fig. 20) TO INSTALL MOWER TO REPLACE MOWER DRIVE BELT TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 25) TO ADJUST ATTACHMENT CLUTCH (See Fig. 26) TO ADJUST BRAKE (See Fig. 27) TO REPLACE MOTION DRIVE BELT (See Fig. 28) SERVICE AND ADJUSTMENTS A TO REMOVE WHEEL FOR REPAIRS TO ADJUST STEERING WHEEL ALIGNMENT FRONT WHEEL TOE-IN ADJUSTMENT SERVICE AND ADJUSTMENTS TO ADJUST THROTTLE CONTROL CABLE (See Fig. 36) TO ADJUST CHOKE CONTROL (See Fig. 37) TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 35) TO ADJUST CARBURETOR STORAGE BATTERY FUEL SYSTEM ENGINE OIL CYLINDER(S) TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION SCHEMATIC NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS IGNITION SWITCH RELAY Page ELECTRICAL Page CHASSIS AND ENCLOSURES Page GROUND DRIVE Page STEERING ASSEMBLY ENGINE SPARK ARRESTER KIT ENGINE SEAT ASSEMBLY DECALS WHEELS & TIRES Page LIFT ASSEMBLY Page MOWER DECK Page TRANSAXLE Page Page LIMITED WARRANTY SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION PAR TS AND SERVICE FOR SERVICE OR REPLACEMENT PARTS: NOTE: