Trouble

Blade forms cracks at base of teeth. (continued)

Cracks on back edge of blade.

Blade breaks prematurely.

Blade breaks close to weld.

Premature dulling of saw teeth.

Blade binds in the workpiece.

Probable Cause

Remedy

 

 

Blade sharpened incorrectly,

Sharpen blade properly or replace.

becomes overheated.

 

 

 

Band wheels have become

Contact service representative.

misaligned.

 

 

 

Workpiece being fed too quickly.

Reduce feed speed to lessen strain

on the blade.

 

 

 

Welding on blade not perfectly

Eliminate the welded part, and re-

aligned.

weld properly; or acquire a new blade.

 

 

Support bearing is worn; caused by

Replace support bearing. Adjust new

bearing according to instructions (see

constant contact with back of blade.

pages 18 and 19).

 

 

 

Feed force too great.

Reduce feed force.

 

 

Blade pitch too coarse.

Refer to blade selection chart; use

finer pitch blade (see page 28).

 

 

 

Support bearing not properly

Check support bearing for correct

position and signs of wear. Adjust or

supporting blade.

replace as needed.

 

 

 

Blade tensioned too tightly.

Reduce tension (see page 16).

 

 

Blade overheated during welding.

Have blade annealed, or eliminate

brittle part and weld correctly.

 

 

 

Blade cooled too rapidly after welding.

Have blade annealed, or eliminate

brittle part and weld correctly.

 

 

 

Blade “pitch” too fine.

Refer to blade selection chart (page

28). Use blade with coarser pitch.

 

 

 

Feed pressure too light.

Increase feed pressure.

 

 

Cutting rate too low.

Increase feed pressure and cutting

rate.

 

 

 

Incorrect choice of blade.

Re-examine material. Select proper

blade from the chart (page 28).

 

 

 

Chipped tooth or foreign object

Stop the saw and remove lodged

lodged in cut.

particle. Replace blade if damaged.

 

 

Incorrect blade tension or damaged

Correct accordingly.

blade.

 

 

 

Blade too wide for desired radius.

Select narrower blade. See chart on

page 28.

 

 

 

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Powermatic 2013, 2415 operating instructions Trouble