S3.25 Assembly and Maintenance Guide
page 23
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11. Assemble Weight Stack

Important: Position your unit in its permanent location

before assembling the Weight Stack.

A. Place a Weight Cushion on the base of two Guide
Rods (found in Box 1).
B. Insert the Guide Rods in the large holes on the
Main Upright Base. The Guide Rods will be
unstable until you complete step D. Slide the
Weight Stack Cushions onto the top of the Main
Upright Base.
C. Apply one tube of lubricant to each Guide Rod.
Avoid getting lubricant on your clothing or on other
parts of the machine.
D. Add the five 15-lb weights, the ten 10-lb weights,
and the five 5-lb weights. Note the tab location for
the weight stickers (you will attach the stickers
later). Hold your finger over the plastic bushing in
each weight to prevent the bushing from popping
out.
CAUTION: This step requires assistance. The
weights are heavy! Handle the weights
carefully so as not to drop them or injure
yourself. Pick up and place one weight at a time
on the Guide Rods. Have someone hold the
Guide Rods in place while you slide the
weights on the stack.
E. Position the Top Cap Weight on the Guide Rods so
that the hole is inline with the Weight Stack holes.
F. Insert the retainer pins of the Guide Rod Bracket in
the Guide Rods. Attach the Bracket to the Main
Upright using
two 4-inch bolts
four washers
two locknuts
G. Wrench tighten the Weight Stack bolts.
Step 11. Assemble Weight Stack
F2 - 4" bolts
4 - washers
2 - locknuts
Guide Rod Bracket
D
Top Cap
Weight
5 - 5-lb Weights
10 - 10-lb Weights
5 - 15-lb Weights
Weight Cushions
D
D
A
Guide Rods
B
E
Main Upright Base
Main Upright
Guide Rod
Bracket
Guide
Rods
Tab for stickers
Plastic
bushing
Weight
D
C