PO Box 7277 Algonquin, IL 60102

800.801.7832 - 847.639.7272 support@4progressive.com www.4progressive.com

providing "PROGRESSIVE SOLUTIONS" for your industry.

 

 

 

 

 

 

 

 

 

rev0209

 

“REAL”Pump Power Spraying System - Owners Manual

 

 

 

 

Pump will not start:

 

 

 

 

 

 

 

!

• Check the circuit breaker

!

WARNINGS:

• Check for proper voltage (+/-10%)

& good electrical connections

Always unplug unit before attempting to service.

• Check pressure switch for proper

Never spray flammable material.

operation

• Check motor for an open or grounded

Do NOT operate near flammable materials.

circuit

Use only original manufacturer parts.

• Check for a locked drive assembly

Do NOT modify from original specifications.

Leaks from pump head or switch:

Replace damaged hoses immediately.

• Check for loose screws at the switch

Always wear protective clothing and

or pump head

eye wear when operating.

• Switch diaphragm may be torn or pinched

Release pressure before disconnecting

Noisy or Rough Operation:

spray control gun and spray wand.

• Check for loose upper housing or drive

Disconnect or unplug unit when not in use.

screws

Never immerse pump.

 

• Is the surface that the pump is sitting on

 

 

 

 

magnifying the normal noise

 

 

 

 

Pump will not prime:

 

Pump will not shut off:

• Out of product

 

 

 

• If recirculator is installed it will need to be

• Check for debris in strainer

 

adjusted to 175psi for the pressure

• Check for vacuum leak in suction hose

switch to operate

• Check suction tube and outlet hose for

• Check that the outlet hose is closed

kinks or clogs

 

 

 

an does not leak

• Check for debris in valve plate

 

• Check for trapped air in the head or

• Check for proper operating voltage

outlet hose

(+/-10%) with the pump operating

• Check for proper operating voltage

• Check upper housing for cracks

(+/-10%) to pump

• Be sure spray control handle and spray

• Check valve assembly for wear

tip are open and free of debris

 

• Check for loose drive assembly or

• If pump has been sitting try turning the

upper housing screws

unit upside down and pour water into the

• Check pressure switch to verify it has not

suction hose or attach a garden hose to

moved out of adjustment

the suction hose and turn the garden hose

 

 

on. Then turn the unit on. This procedure

 

 

will force water thru the valves and free

 

 

them if they are sticking.

 

 

 

 

 

 

 

 

 

If you have any questions regarding the use or repair of this product

please feel free to contact Customer Support by telephone:

800.801.7832 – 847.639.7272 or via email: support@4progressive.com.

PN:01088

PO Box 7277 Algonquin, IL 60102

800.801.7832 - 847.639.7272 support@4progressive.com www.4progressive.com

providing "PROGRESSIVE SOLUTIONS" for your industry.

 

 

 

 

 

rev0209

 

“REAL”Pump Power Spraying System - Owners Manual

DIRECTIONS FOR USE:

FORFOR USEUSE WITHWITH ALLALL

1) Position the unit on top of the container you wish to dispense from and

“REAL”“REAL” PUMPPUMP

insert the suction hose. The brass suction nozzle has been threaded so

POWERPOWER SPRAYERSSPRAYERS

 

that a garden hose may be connected to lengthen the suction line or give

the operator the ability to spray water. The maximum vertical self prime is 15 feet.

2)Check the switch to be sure it is in the "OFF" position, then connect the power source.

AC - Insert the plug into a grounded outlet.

DC - Connect the RED (+) clamp to the positive battery terminal. Then connect the BLACK (-) clamp to a grounded metal portion of the chassis or engine. For stand alone battery applications the BLACK (-) clamp may be connected directly to the negative battery terminal.

3)Squeeze the spray control gun or remove the spray control gun. Insert end into container. Move switch to the "ON" position and allow the unit to prime.

4)When primed, move switch to "OFF" and connect the spray control gun and wand if not already

connected. If the product must be circulated before spraying, leave unit "ON" with hose or wand end in the container and allow product to circulate. *A bypass is available for products that need to be continuously circulated.

DIRECTIONS FOR CLEANING: MUST BE CLEANED AFTER EVERY USE!

1)After spraying, remove the suction hose from the container. Insert the wand end into the container and hold the spray control gun in the OPEN position. Allow the unit to expel the unused material back into the container. The wand and the spray tip are left attached for this process to provide a back pressure that will help expel 90% of the unused material out of the unit.

2)Then circulate either soap and water or other recommended cleaning solution through the unit until it comes out clean and clear. NEVER USE STRAIGHT XYLENE. Soap and water or diesel are best.

3)Drain all liquid from the pump. Do NOT allow liquid to freeze in the pump. Failure to do this will result in damage to the internal components of the pump. In freezing conditions, draw some windshield washer fluid or diesel into the pump to protect against freezing.

Wiring Diagrams

 

 

 

 

Black (Brown)

 

 

 

 

 

 

 

 

 

 

Black (Brown)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 amp

 

 

 

Black (Brown)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Circuit Breaker

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DPST

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Switch

 

115v AC Pump

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power Cord

White (Blue)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

or

Pressure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

White (Blue)

 

 

Switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(230v AC Pump)

 

 

 

 

 

 

 

 

 

Green (Yellow) Wire Nut

 

 

Green (Yellow)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ground

 

 

 

Ground

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Red (+)

 

 

 

 

 

 

Red (+)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Red (+)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Red (+)

 

 

 

 

 

 

 

 

10 amp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Circuit Breaker

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DPST

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Switch

 

 

 

 

 

 

 

 

 

 

Power Cord

 

 

 

 

 

 

12v DC Pump

 

Switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pressure

 

 

Black (-)

 

 

 

 

 

 

 

Black (-)

 

 

 

Black (-)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Progressive International Paint Sprayer manual Pump will not start, Leaks from pump head or switch