ASSEMBLY INSTRUCTIONS

TOOLS REQUIRED FOR ASSEMBLY

(2)1/2" Wrenches

(1)Screwdriver

(1)Pliers

1.Remove all items from carton and lay out as shown on pages 2 and 3.

2.Assemble the axle clamps, axle support tube and four 5/16" SEMS nuts to the factory installed bolts in the frame tubes. See figure 1.

FACTORY

INSTALLED

BOLT

AXLE

AXLE

SUPPORT

CLAMP

TUBE

5/16" SEMS NUT

 

FIGURE 1

3.Slide the axle through the axle support tube. See figure 2.

4.Assemble a 3/4" washer, a wheel (valve stem facing out) and another 3/4" washer onto the axle. Assemble a cotter pin through the end of the axle. Repeat on other end. See figure 2.

1/8" x 1-1/2"

COTTER PIN

AXLE

SUPPORT

AXLE TUBE

3/4" WASHER

FIGURE 2

5.Fasten the front ends of the frame tubes together using two 5/16" x 3" hex bolts and 5/16" nylock nuts. Do not tighten yet. See figure 3.

6.Assemble hitch brackets to frame tubes using two 5/16" x 2-1/4" hex bolts, four washers (one on each side) and 5/16" nylock nuts. Position each bolt behind a cross bolt in the hitch arms. Do not tighten yet. See figure 3.

7.Tighten bolts assembled in step 7 then tighten bolts assembled in step 8. See figure 3.

5/16" x 2-1/4"

HEX BOLT

5/16" WASHER

 

5/16" NYLOCK NUT

5/16" x 3"

5/16" WASHER

HEX BOLT

 

5/16" NYLOCK NUT

 

FIGURE 3

8.Assemble the boom mount bracket to the rear of the frame tubes using two 5/16" x 2" hex bolts and 5/16" nylock nuts. See figure 4.

5/16" NYLOCK NUT

5/16" x 2"

HEX BOLT

FIGURE 4

rear VIEW