Assembly and Adjustments
Install Gearcase Assembly
Figure 5 |
1.Loosen gearcase clamp screw.
2.Remove the gearcase index screw.
3.Slide the gearcase oriented as shown in Figure 5 onto the shaft tube insuring that the flex drive is engaged in the gearcase.
NOTE:
It may be necessary to pull the flex cable out from the shaft tube, engage into the gearcase and then slide the assembly onto the shaft tube.
4.Reinstall the index screw and tighten securely.
5.Tighten the clamp screw and torque to 52 – 69 inch pounds.
Assembly and Adjustments
Adjust Throttle Lever Free Play
The throttle lever free play should be ap- proximately
If it becomes necessary to adjust the lever free play, follow the procedures and illustra- tions that follow.
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Figure 6 |
| Throttle Free Play | |
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Figure 7
1.Loosen the air cleaner cover knob and remove the air cleaner cover.
See Figure 7.
2.Loosen the lock nut on the cable ad- juster. See Figure 8.
3.Turn the cable adjuster in or out as required to obtain proper free play
4.Tighten the locknut.
Cable | Lock |
Adjuster | Nut |
Figure 8 |
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5. Reinstall the air cleaner cover.