INTRODUCTION: These instructions cover the
IMPORTANT: The battery for this unit is shipped dry. A package of battery acid (electrolyte) will have to be purchased separately. Allow sufficient time for charging and installing the battery before operating the rider. Pay close attention to the precautionary statements on the battery and in these instructions. You will also need an automotive type battery charger to activate the battery for use.
STEP 1: Remove machine from the container. The battery will have to be charged and installed.
STEP 2: Remove battery from the battery compartment before charging.
STEP 3: Place battery in a well ventilated area on a level
WARNING
The electrolyte (acid) produces a highly explosive gas. Keep all sparks, flame and fire away from area when charging battery or when handling electrolyte or battery. Electrolyte (acid) is a highly corrosive liquid. Wear eye protection. Wash affected areas immediately after having eye or skin contact with electrolyte (acid). Battery acid is corrosive. Rinse empty acid containers with water and mutilate before discarding. If acid is spilled on battery, bench, or clothing, etc., Flush with clear water and neutralize with baking soda.
STEP 4: Remove battery cell caps. Fill cells as required with electrolyte (purchased separately) to proper level. Filling battery with electrolyte will bring the battery to 80% charged state.
WARNING
DO NOT OVERFILL!
STEP 5: With cell caps removed, connect battery charger to battery terminals; RED to positive (+) and BLACK to negative
STEP 6: Slow charge the battery at 2 amp for 2 hours to bring the battery to full charge.
STEP 7: After charging, check level of electrolyte and add as needed to bring fluid to proper level.
STEP 8: Reinstall cell caps.
STEP 9: Install battery into power unit.
STEP 10: Both bolts are already installed on both terminals. Connect positive (+) cable (red) first, from wiring harness to the positive terminal (+) on battery and secure with nut provided in hardware bag. Connect negative
WARNING
Shield the positive terminal with terminal cover located on battery harness. This prevents metal from touching the positive terminal, which could cause sparks.
RED (POSITIVE) CABLE | BLACK (NEGATIVE) CABLE |
TERMINAL COVER MUST
SHIELD POSITIVE
TERMINAL AFTER
INSTALLATION
FIGURE 1
STEP 11: Take the necessary precautions, when handling fuel. Fill the fuel tank with clean fuel. Check oil and add oil if needed as stated in Engine Owners Manual. Move fuel tank selector valve handle to the desired fuel tank.
INSTRUCTION No.
1