Stanley Black & Decker TA54 user manual Troubleshooting, Symptom Cause Solution

TROUBLESHOOTING

If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.

When diagnosing faults in operation of the tool, always make sure the hydraulic power source is supplying the cor- rect hydraulic flow and pressure as listed in the table. Use a flowmeter known to be accurate. Check the flow with the hydraulic fluid temperature at least 80 °F/27 °C.

	SYMPTOM	CAUSE	SOLUTION
	Tool does not run.	Power unit not functioning.	Check power unit for proper flow
			and pressure (3–9 gpm/11–34 lpm at
			1000–2000 psi/70–140 bar).
		Couplers or hoses blocked.	Remove restriction.
		Pressure and return line hoses	Be sure hoses are connected to their
		reversed at ports.	proper ports.
		Mechanical failure.	Have inspected and repaired by an
			authorized Stanley dealer.
		Back-pressure too high.	Check hydraulic system for excessive
			back-pressure over 250 psi/17
			bar measure at the end of the tool
			operating hose.
	Tool does not compact effectively.	Power unit not functioning.	Check power unit for proper flow
			and pressure (3–9 gpm/11–34 lpm at
			1000–2000 psi/70–140 bar).
		Couplers or hoses blocked.	Remove restriction.
		Back-pressure too high.	Check hydraulic system for excessive
			back-pressure over 250 psi/17
			bar measure at the end of the tool
			operating hose.
		Fluid too hot (above 140 °F/60 °C)	Provide cooler to maintain proper oil
		Fluid too cold (below	temperature. Bypass cooler to warm
		60 °F/15.5 °C)	up oil or provide cooler to maintain
			proper temperature.
		Tamper shoe too large for soil	Use smaller shoe for back-filling
		conditions.	operations (P/N 01849).
	Tool operates slow.	Low oil flow from power unit.	Check power source for proper flow.
		High back-pressure.	Check hydraulic system for excessive
			back-pressure and correct as required.
		Couplers or hoses blocked.	Remove restrictions.
		Fluid too hot (above 140 °F/60 °C)	Provide cooler to maintain proper oil
		Fluid too cold (below	temperature. Bypass cooler to warm
		60 °F/15.5 °C)	up oil or provide cooler to maintain
			proper temperature.
	Tamper gets hot.	Hot oil going through tool.	Check power unit. Be sure flow rate is
			not too high causing excess oil to go
			through the relief valve. Provide cooler
			to maintain proper oil temperature.
			Bypass cooler to warm up oil or
			provide cooler to maintain proper
			temperature (100–130 °F/38–54 °C).
			Eliminate flow control devices. Do not
			exceed recommended flow.
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