State Industries Residential Gas Water Heater Condensate, Maximum and Minimum Vent Lengths

Models: Residential Gas Water Heater

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The unit may be vented horizontally through a wall or vertically through the roof. Pipe runs must be adequately supported along both vertical and horizontal runs as follows:

For Schedule 40, 2" PVC, ABS, Coex Cellular Core vent pipe: Every 3 feet (0.9 m).

For Schedule 40, 3" PVC, ABS, Coex Cellular Core vent pipe: Every 3.5 feet (1.1 m).

For Schedule 40, 4" PVC, ABS, Coex Cellular Core vent pipe: Every 4 feet (1.2 m).

For Schedule 40, 2" CPVC vent pipe: Every 5 feet (1.5 m).

For Schedule 40, 3" CPVC vent pipe: Every 6 feet (1.8 m).

For Schedule 40, 4" CPVC vent pipe: Every 6.5 feet (2.0 m).

It is imperative that the first hanger (or support) be located on the horizontal run immediately adjacent to the first 90-degree elbow from the vertical rise. Support method used should isolate the vent pipe from the floor joists or other structural members to prevent the transmission of noise and vibration. Do not support, pin, or otherwise secure the venting system in a way that restricts the normal thermal expansion and contraction of the chosen venting material.

If the water heater is being installed as a replacement for an existing power vented heater in pre-existing venting, a through inspection of the existing venting system must be performed prior to any installation work. Verify that the correct material as detailed above has been used, and that the minimum or maximum vent lengths and terminal location as detailed in this manual have been met. Carefully inspect the entire venting system for any signs of cracks or fractures, particularly at the joints between elbows and other fittings and the straight runs of vent pipe. Check the system for signs of sagging or other stresses in the joints as a result of misalignment of any components in the system. If any of these conditions are found, they must be corrected in accordance with the venting instructions in this manual before completing the installation and putting the water heater into service.

Except where instructed in this manual, the mixing of 2", 3" and 4" vent pipe is NOT ALLOWED. If 2" pipe is to be used, then a 2" to 3" bell reducer is recommended. Figure 15 shows the recommended location for the bell reducer. If the bell reducer is located at the rubber boot on the blower assembly, then a short section of 3" vent pipe needs to be installed in the rubber boot for proper connection of the 2" to 3" bell reducer. That length can be of the minimum length required for the connection.

If 4" pipe is to be used, then a 3" to 4" bell reducer is recommended. Figure 15 shows the recommended location for the bell reducer. If the bell reducer is located at the rubber boot on the blower assembly, then a short section of 3" vent pipe needs to be installed in the rubber boot for proper connection of the 3" to 4" bell reducer. That length can be of the minimum length required for the connection.

The 40,000, 50,000, 55,000 and 62,500 BTU units are supplied with a 2" Schedule 40 PVC 22.5° Vent Terminal. If you decide to vent with 3" or 4" pipe, a Schedule 40 DWV 45° Vent Terminal must be used. For your convenience, we have included a screen for both 3" and 4" Vent Terminals.

The vent piping should be connected to the blower with a rubber adapter and secured with hose clamps. The adapter and clamps are provided with the heater.

Even the flue gas temperature leaving the blower is between 140°F (69°C) and 175°F (79°C), some installations will have water condensate in the vent piping. If this occurs, then adequate means of draining and disposing of the condensate needs to be made by the installer.

CONDENSATE

Condensate formation does not occur in all installations of power vented water heaters, but should be protected against on installations where it can form in the venting system. Condensation in the venting system of power vented water heaters is dependent upon installation conditions including, but not limited to ambient temperature and humidity of installation location, ambient temperature and humidity of venting space, vent discharge and slope, and product usage. In certain conditions, installations in unconditioned space or having long horizontal or vertical vent runs may accumulate condensate. In these conditions, the vent pipe should be sloped downward away from the blower assembly 1/4" (6.4 mm) per five feet (1.5 m) of pipe but not more than 1 1/2" (3.8 cm) in the total vent length. If the vent piping is vented level or sloped upwards away from the blower assembly, then adequate means for draining and disposing of the condensate needs to be made by the installer (if condensate is detected). If you have condensate, then a 3/ 8" drain hose can be connected to the built-in drain port of the rubber boot on the blower assembly. For your convenience, the rubber boot is supplied with a removable cap on the built-in drain port. Prior to operating the water heater, make sure the removable cap is installed on the drain port (if a drain hose is not needed).

MAXIMUM AND MINIMUM VENT LENGTHS

40,000 BTU Units:

For 2" Venting, the maximum equivalent feet of pipe allowed is 40 feet (12.2 m). This does not include the supplied vent termination for the water heater. For the 2" venting, one 90° elbow is approximately equal to 5 feet (1.5 m). One 45° elbow is approximately equal to 2.5 feet (0.8 m). It is recommended that at least 2 feet (0.6 m) of spacing be used in between all 45° elbows and all 90°elbows.

For 3" Venting, the maximum equivalent feet of pipe allowed is 120 feet (36.6 m). This does not include the Vent Termination (supplied locally) for the water heater. For the 3" venting, one 90° elbow is approximately equal to 5 feet (1.5 m). One 45° elbow is approximately equal to 2.5 feet (0.8 m). It is recommended that at least 2 feet (0.6 m) of spacing be used in between all 45° elbows and all 90°elbows.

For 4" Venting, the maximum equivalent feet of pipe allowed is 160 feet (48.8 m). This does not include the Vent Termination (supplied locally) for the water heater. For the 4" venting, one 90° elbow is approximately equal to 8 feet (2.4 m). One 45° elbow is approximately equal to 4 feet (1.2 m). It is recommended that at least 2 feet (0.6 m) of spacing be used in between all 45° elbows and all 90°elbows.

50,000 BTU Units:

For 2" Venting, the maximum equivalent feet of pipe allowed is 40 feet (12.2 m). This does not include the supplied Vent Termination for the water heater. For the 2" venting, one 90° elbow is approximately equal to 5 feet (1.5 m). One 45° elbow is approximately equal to 2.5 feet (0.8 m). It is recommended that at least 2 feet (0.6 m) of spacing be used in between all 45° elbows and all 90°elbows.

For 3" Venting, the maximum equivalent feet of pipe allowed is 120 feet (36.6 m). This does not include the Vent Termination (supplied locally) for the water heater. For the 3" venting, one 90° elbow is approximately equal to 5 feet (1.5 m). One 45° elbow is approximately equal to 2.5 feet (0.8 m). It is recommended that at least 2 feet (0.6 m) of spacing be used in between all 45° elbows and all 90°elbows.

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State Industries Residential Gas Water Heater instruction manual Condensate, Maximum and Minimum Vent Lengths

Residential Gas Water Heater specifications

State Industries has long been a trusted name in the water heating industry, known for its innovative and reliable residential gas water heaters. With a commitment to quality and efficiency, State Industries offers a range of products designed to meet the needs of homeowners. The State Industries Residential Gas Water Heater is an ideal choice for families seeking hot water solutions that balance performance, affordability, and durability.

One of the standout features of the State Industries gas water heater is its high efficiency. Many models are designed with Energy Factor (EF) ratings that exceed federal standards, allowing homeowners to enjoy lower utility bills while reducing their environmental impact. The use of advanced combustion technology ensures that gas is burned efficiently, maximizing available energy and minimizing waste. This is particularly beneficial in areas where gas prices fluctuate, as users can count on consistent savings.

The water heaters are constructed with robust materials, including a glass-lined tank to prevent corrosion and extend the lifespan of the unit. The insulation surrounding the tank minimizes heat loss, contributing to better energy efficiency. State Industries offers various tank capacities, ranging from 30 to 50 gallons, accommodating different household sizes and hot water demands.

Another notable characteristic is the implementation of safety features, such as a temperature and pressure relief valve that ensures safe operation. Some models are equipped with advanced venting technologies that help reduce exhaust emissions and enhance efficiency. Additionally, many gas models come with a reliable ignition system that allows for quick startups and consistent performance.

Incorporating user-friendly designs, State Industries gas water heaters often feature intuitive controls and easy-to-read gauges. This makes it easier for homeowners to monitor performance and adjust settings according to their needs. The availability of modulating gas valves in certain models allows for precise control over the heating process, providing hot water whenever it's needed.

State Industries also provides excellent customer support and extensive warranties for their products, giving users peace of mind. With a combination of efficiency, durability, and performance, the State Industries Residential Gas Water Heater stands out as a preferred option for homeowners looking to invest in reliable and effective water heating solutions. Regardless of the specific model chosen, users can expect a commitment to quality that is synonymous with the State brand.