Troy-Bilt 630C - Tuffy, 634F - Bronco, 634A - Super Bronco, 630C--Tuffy, 634F--Bronco STEP 5: INSTALL REVERSE CLUTCH CABLE (MODELS 634F & 634A ONLY)

4. Check for correct tension on the forward

drive belt by taking two measurements of

the cable spring, as follows:

a. With the Forward Clutch Bail (Y, Fig. 2-

6) in an open (released) position, measure

the length of the cable spring (W) from the

outermost coil to the outermost coil.

b. Squeeze the Forward Clutch Bail against

the handlebar (see Fig. 2-7) and re-mea-

sure the spring length. The belt tension is

correct if this second measurement is be-

tween 1/16" to 3/16" longer than the first

measurement. If so, turn the hex nut (Z,

Fig. 2-7) tightly against the cable adjuster

(X) while preventing the cable adjuster

from turning.

c. If the spring length is incorrect, you

must adjust the cable tension as described

in Checking and Adjusting Forward Drive

Belt Tension in Section 5. Incorrect cable

tension can result in belt slippage (cable

tension too loose), or unintentional tine

movement when the clutch bail is in Neu-

tral (cable tension too tight).

STEP 5: INSTALL REVERSE CLUTCH CABLE (MODELS 634F & 634A ONLY)

1. Unwrap the reverse clutch cable (CC,

Fig. 2-8 and Fig. 2-9) from its shipping po-

sition and route it up to the handlebar. Be

sure that the cable is routed beneath the

Forward Clutch Bail.

2. Insert the cable (CC, Fig. 2-8) through the

slot in the cable bracket and position the flat

side of the threaded assembly next to the

flat side of the hole. Slide the hex nut (DD)

up the cable and tighten it securely.

3. Fasten the reverse clutch cable to the

left side handlebar with a cable tie (EE, Fig.

2-9).

4. Test the function of the reverse clutch by

pulling out and releasing the cable knob.

The knob should return to its neutral posi-

tion (resting against bracket). If it doesn’t,

contact your local dealer or Troy-Bilt LLC

for technical assistance.

Fig. 2-6: Attach forward

clutch cable spring to

forward clutch bail.

Fig. 2-5: Cable

spring and

adjuster.

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Hold bail against handlebar while

taking second measurement of spring

Fig. 2-8: Install reverse cable bracket and

reverse clutch cable.

Fig. 2-9: Route reverse clutch cable (CC) as

shown. Attach with cable tie (EE).

BRONCO

Fig. 2-7: To check forward belt tension, take two measurements of the length of the coils in the

spring — first with the bail open, then with the bail held against the handlebar.

Flat Side